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Kyocera - Основной каталог 2011-2012 ENG

                                                                                               для заказа - kyocera@kyocera-tools.ru

CVD Coated Carbide for Gray and                                                                                                                                                                                                                A
Nodular Cast Iron
                                                                                                                                                                                                                                               Insert Grades
CA45series

CA4515 CA4505
 Preferred for stability                                                                                     Suitable for high-speed and efcient cutting
                                                                                                             Improved tool life through superior wear resistance
 Wide application range for continuous
 to heavy interrupted cutting

New Coating Technology

New special coating structure                                                                               Special top coating

Long and stable tool life is attained                                                                        The innovative surface treatment applied to the top
through the use of a multi-layer coating                                                                     layer of coating prevents adhesion.
structure with a dedicated substrate for
cast iron turning.

                   Improved resistance to delamination                                                       Special top coating and surface nish
                   (coating peeling)
                   Improved chipping resistance                                                                Promotes a smooth insert surface and
                                                                                                               reduces built-up-edge.

                                                                              Special top coating            Conventional                      CA45
                                                                              -Aluminum coating
                                                                              Ultra Fine TiCN

                                                                              Carbide Substrate

                       Wear resistance comparison [GGG 45]                                                       Chipping resistance comparison [GGG 70]

                   0.30                                                                        Competitor A                                                                                                                      Competitor C
                                                                                               Competitor B
                   0.25                                                                                      Competitor C
                                                                                               CA4505
   Nose wear (mm)  0.20                                                          Competitor A                Competitor D
                                                                                 Competitor B
                                                                                                             CA4515                                                Competitor D
                   0.15
                                                                                CA4505

                   0.10

                   0.05                                                                                      0             4000                      8000   12000

                                                                                                                           Number of impacts                       CA4515

                   0.00                             1 23                      4  5
                         0                                Cutting Time [min]

 Cutting Conditions                                                                                          Cutting Conditions
 GGG45 Vc=450m/min ap=1.5mm f=0.35mm/rev Wet                                                                 GGG70 Vc=300m/min ap=1.5mm
 Four slot facing
                                                                                                                         f=0.3mm/rev Wet

                                                                                                             Eight slot facing

    Material Application Map                                                                                               Chipbreaker Selection (Negative Inserts)

           CA4505Workpiece MaterialGGG (FCD) GGG (FCD) GG (FC)                                                             Feed Rate (mm/rev)  0.5                 Without Chipbreaker
                          550~800 350~500 (Gray)
               CA4515                                                                                                                          0.4                         (**MA type)

                 Continuous Light interruption Interruption Heavy interruption                                                                           C                ZS
 Application
                                                                                                                                               0.3

                                                                                                                                                                                                  GC

                                                                                                                                               0.2

                                                                                                                                                                               Standard (without Symbol)

                                                                                                                                                      Continuous Light interruption Interruption Heavy interruption

                                                                                                                                                                                                                                               A9

                                                                              для заказа - kyocera@kyocera-tools.ru www.kyocera-tools.ru
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