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Kyocera - Основной каталог 2011-2012 ENG

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               Insert Grades

A

            PVD Coated Carbide (for Turning)

Insert Grades                                                                   PVD Coated Carbide

                                                                                 KYOCERA’s PVD coated carbide grades are based on ceramic thin film coating and precise
                                                                                 edging technologies and are good for precision turning, grooving, threading and cut-off. Very
                                                                                 tough carbide substrate and innovative coating technology promotes excellent wear resistance
                                                                                 and strong coating adhesion for long tool life and stable cutting.

                                                                                Features

                                                                                 • Good for low to high speeds and finishing to heavy roughing cutting
                                                                                 • Stable cutting with excellent toughness
                                                                                 • Smooth fine surface of PVD coated carbide provides good surface finish and high

                                                                                   precision cutting

               Features of PVD Coated Carbide

               Workpiece              Symbol  Color                   Main                                           Advantages
                Material                                          Component

                                         PR915 Bluish             TiAlN         • TiAlN base PVD coated super micro-grain carbide, superior wear and oxidation resistance
                                      (Super Micro-Grain) violet                • Application: Stable and reliable high precision cutting of steel

                                         PR930 Reddish            TiCN          • Hard TiCN base PVD coated super micro-grain carbide
                                      (Super Micro-Grain) gray                  • Application: Low cutting speed, precise cutting with sharp edge

               P PR1005                       Reddish             TiCN          • TiCN base PVD coated hard micro-grain carbide
                                                gray                            • Application: Turning of free-cutting steel, long tool life achieved through anti-adhesion performance

               Steel                          Reddish                           • TiCN base PVD coated micro-grain carbide
                                                gray                            • Application: General purpose cutting of steel and stainless steel, stable and long tool life
                                      PR1025                      TiCN

                                      PR1115  Purple              TiAlN         • Hard TiAlN base PVD coated super micro-grain carbide
                                                red                             • Application: Superior anti-oxidation performance with well balanced wear resistance and toughness

                M                     PR1125  Purple              TiAlN         • Hard TiAlN base PVD coated super micro-grain carbide, superior toughness and heat resistance
                                      PR1225    red                             • Application: Finishing and light interrupted cutting of stainless steel
               Stainless Steel
                                              Blackish            MEGACOAT      • Superior wear and oxidation resistant MEGACOAT on micro grain carbide substrate
                                                 red                            • Application: Light interrupted to interrupted cutting of stainless steel

                 K                    PR905   Bluish              TiAlN         • Smooth ne surface PVD coated hard carbide with plastic deformation resistance
                                              violet                            • Application: Suitable for milling of gray and nodular cast iron and turning of heat-resistant alloys
                Cast Iron
                                      PR1305  Blackish            MEGACOAT      • MEGACOAT on hard and superior heat resistant carbide, superior wear resistance
                 S                    PR1310     red                            • Application: Finishing of heat resistant alloys
                                      PR1325
               Heat-Resistant Alloys          Blackish            MEGACOAT      • MEGACOAT on hard and superior heat resistant carbide, superior wear and oxidation resistance
                                                 red                            • Application: First choice for continuous and light interrupted cutting and nishing of heat-resistant alloys

                                              Blackish            MEGACOAT      • MEGACOAT on tough carbide
                                                 red                            • Application: Light interrupted cutting and roughing of heat-resistant alloys

                Application Map                                                 Stainless Steel                                                                                     Heat-Resistant Alloys

               Steel
               Low Cutting speed High
                                                                                      Low Cutting speed HighPR1125                                                                  PR1305
                                                                                                                                                            Low Cutting speed HighPR1025
               PR1005
                               PR1025                                                                                                                                                           PR1310

                                                                                PR930                           PR1225                                                                                              PR1325

                      PR930                               PR1225

               Low Fracture resistance (Toughness) High                         Low Fracture resistance (Toughness) High                                                            Low Fracture resistance (Toughness) High

               Continuous             Light interruption          Interruption  Continuous  Light interruption  Interruption                                                        Continuous  Light interruption  Interruption

               Advantages of PR13 Series                                                    Special carbide substrate New edge preparation technology

                  Superior wear and fracture resistance attained with
                  uniform grain size and MEGACOAT on superior
                  thermal shock resistant carbide

               New edge preparation technology (FET: Fine Edge                  Uniform grain size enables superior           Edge control of FET
               Treatment) controls and minimizes R horning and                  thermal shock resistance                      technology
               realizes large tip rake angle, and thus prevents burrs           and constant hardness                         (FET: Fine Edge Treatment)
               and notching.
               It provides good nished surface.

A10

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