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Kyocera - Основной каталог 2011-2012 ENG

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               Insert Grades

A

            CVD Coated Carbide

                                                           CVD Coated Carbide                                                             CVD (Chemical Vapor Deposition)

Insert Grades                                               KYOCERA’s CVD coated carbide grades are based on ceramic thin                      .                  Reactor
                                                            film technology and provide stable, efficient cutting at high speeds or                                Heater
                                                            heavy interrupted applications.                                               #(
                                                                                                                                                                    Products (Inserts)
                                                           Features
                                                                                                                                                                      Vacuum pump
                                                            • Applicable from low to high speed cutting and from finishing to
                                                             roughing                                                                          (
                                                                                                                                                                       4I#L
                                                            • Stable cutting is achieved due to the superior toughness and crack                                                                 Trap
                                                              resistance
                                                                                                                                                      Features
                                                            • Cutting times are reduced due to good chip control from effective
                                                              chipbreakers                                                                             Equally deposited on face
                                                                                                                                                       Easy application for multilayer deposition
                                                                                                                                                       Enabling thick coating

                                                                                                                                          Processing temperature: 900~1100C

               Features of CVD Coated Carbide

               Workpiece             Symbol      Color     Coated Composition                                                   Advantages
                Material                                     main Component
                                                                                      • Improved wear resistance due to hard carbide substrate and micro columnar structure
                                     CA5505 Gold                     Micro columnar    of coated composition
                                                                     TiCN+Al2O3+TiN
                                                                                      • Application: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron
                             CA5515 Gold                             Micro columnar
                                                                     TiCN+Al2O3+TiN   • Improved wear resistance and longer tool life due to micro columnar structure of coated composition
               P CA5525 Gold                                                          • Application: High speed cutting of steel, continuous to light interruption
                                                                     Micro columnar
               Steel                                                 TiCN+Al2O3+TiN   • Improved toughness and wear resistance due to tougher carbide substrate and micro
                                                                                       columnar structure of coated composition
                             CA5535 Gold                             Micro columnar
                                                                     TiCN+Al2O3+TiN   • Application: First choice for general cutting of steel, roughing to interruption

                                     CR9025 Gold           Columnar TiCN+TiN          • Improved toughness due to tougher carbide substrate
                                                                                      • Application: Roughing to heavy interrupted cutting of steel
                M                    CA6515      Gold                Micro columnar
                                     CA6525      Gold                TiCN+Al2O3+TiN   • Improved toughness and stability due to specialized carbide substrate with plastic
               Stainless Steel                                                         deformation resistance
                                                                     Micro columnar
                                                                     TiCN+Al2O3+TiN   • Application: Cut-off, grooving and multi-function cutting of steel

                                     CA4010 Gold Columnar TiCN+Al2O3+TiN              • Specialized carbide substrate for stainless steel cutting, excellent wear resistance
                                                                                      • Application: Continuous to light interrupted cutting of stainless steel

                                                                                      • Specialized carbide substrate for stainless steel cutting, excellent notching resistance
                                                                                       and toughness

                                                                                      • Application: First choice for general cutting of stainless steel, from nishing to roughing, continuous to interruption

                                                                                      • Excellent high temperature stability resists plastic deformation and oxidation wear.
                                                                                      • Application: Continuous to light interrupted high speed cutting of cast iron

                K                    CA4115        Gold            Micro columnar     • Improved wear resistance due to micro columnar structure of coated composition
                                     CA4120                       TiCN+Al2O3+TiN      • Application: Nodular cast iron cutting, continuous to light interruption
               Cast Iron             CA4505        Gold            Micro columnar
                                     CA4515                       TiCN+Al2O3+TiN      • Improved toughness and wear resistance due to tougher carbide substrate and micro
                                                 Blackish                              columnar structure of coated composition
                                                   gray    Micro columnar TiCN+Al2O3
                                                                                      • Application: Roughing to heavy interrupted cutting of nodular cast iron
                                                 Blackish  Micro columnar TiCN+Al2O3
                                                   gray                               • Stable, long tool life due to improved bonding strength of coated layers and special
                                                                                      treatment of the surface of the top coated layer

                                                                                      • Application: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting

                                                                                      • Stable, long tool life due to improved bonding strength of coated layers and special
                                                                                       treatment of the surface of the top coated layer

                                                                                      • Application: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting

                Application Map                                                                                         Stainless Steel

               Steel                                                                                                              CA6515

                        CA5505High speed,

                                Longer tool life
               Classication                                                                                            High
                    P35 P25 P15 P05                                                                      Cutting speed
                                                 CA5515Light interruption,

                                                 Stable

                                                           CA5525Interruption,                                                                CA6525

                                                           General purpose                                                                (First choice grade)

                                                                                                                        Low                                        PR1125

                                                                     CA5535Heavy interruption,                                                                     Interruption

                                                                     High feed

                                     Continuous  Light interruption  Interruption    Heavy interruption                       Continuous       Light interruption

               Application                                                                               Application

A8

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