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Kyocera - Основной каталог 2011-2012 ENG

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                Multi-functional, high efciency

                3ZFKS, 3ZFKM                                                                                    Workpiece Materials                                                 No. of Flutes: 3

                                                                                                                             Land           I                                                    1st choice
                                                                                                                                                                                       -f
                                                                                                                                            Shank Dia.
                                                                                                                                                                                                            g.1
                           MEGACOAT is applied                                                                                        Dc Dc                                                                 g.2Dsh5
                                                                                                                                                      D1
                3                                                                                                                           L
                                                                                                                                                                  30°
                           Super Micro-grain carbide

                                                                                                                                                                                               Dsh5

                                                                                                                                            
                                                                                                                                            2

                                                                                                                                                                           L

                3ZFKS (Short)                               Shouldering Slotting                   Plunge       3ZFKM (Medium)                                                Shouldering Slotting   Plunge
                                                                                                   milling                                                                                           milling

                                                                                                   (Unit : mm)                                                                                       (Unit : mm)

                                       Outside          Length Neck     Under    Shank Overall No. of                                       Outside                    Length Neck  Under    Shank Overall No. of
                                                                        Neck    diameter length Flutes                                                                              Neck    diameter length Flutes
                Description      Std.  Dia.     Mill Dia. of cut  Dia.  Length                                  Description           Std.  Dia.        Mill Dia. of cut      Dia.  Length
                                                tolerance                                                                                               tolerance

                                       Dc  D1 2 Ds L Z                                                                                 Dc  D1 2 Ds L Z

           3ZFKS060-090-06 g.1        6.0        0     9         -     -       6 50 3                          3ZFKM030-060-06 g.2        3.0           0            6.0 3.2 6.5          6        50 3
           3ZFKS070-105-08 g.2                 -0.02                                                           3ZFKM040-080-06 g.2                    -0.015
           3ZFKS080-120-08 g.1                                                                                 3ZFKM050-100-06 g.2
                                       7.0        0     10.5 7.2 11.3           8                  60 3         3ZFKM060-130-06 g.1        4.0           0            8.0 4.2 8.6          6        50 3
L 3ZFKS100-150-10 g.1                          -0.02                                                           3ZFKM070-160-08 g.2                    -0.015
                                                                                                                3ZFKM080-190-08 g.1
           3ZFKS120-180-12 g.1        8.0      -0.005  12        -     -       8 60 3                          3ZFKM100-220-10 g.1        5.0           0            10.0 5.2 10.8        6        50 3
                                                -0.025                                                          3ZFKM120-260-12 g.1                    -0.015

                                       10.0     -0.005  15        -     -       10 70 3                                                     6.0           0            13.0   -     -       6 50 3
                                                -0.025                                                                                                  -0.02

                                       12.0     -0.01   18        -     -       12 75 3                                                     7.0           0            16.0 7.2 17.3        8        60 3
                                                -0.03                                                                                                   -0.02

                                                                                                                                            8.0         -0.005         19.0   -     -       8 60 3
                                                                                                                                                        -0.025

                                                                                                                                            10.0        -0.005         22.0   -     -       10 70 3
                                                                                                                                                        -0.025

Solid End Mill                                                                                                                              12.0        -0.01          26.0   -     -       12 75 3
                                                                                                                                                        -0.03

                Case studies

                Slotting of Titanium Alloy

                Outside Dia.  10                                 WET                                           Better surface nish and longer tool
                  Material    Ti-6Al-4V                                                                         life with 3ZFK.
                              3ZFK n=1700min-1                               230                                Compared to competitor’s coated
                   Spindle    Competitor Coating                   ap=2mm (total slot depth=10mm)               products, the 3ZFK has 1.4 times
                 Revolution   A n=1300min-1                                                                     longer tool life.
                              Vf =460mm/min                                                                     3ZFK prevents burr formation due
                 Feed Rate                                                                                     to sharp cutting edge.

                Depth of Cut apae=210mm                                                                           Cutting edge after 35 passes

                       3ZFK                                                                                     Competitor            3ZFK              Competitor                             3ZFK
                                                                                                                Coating A                               Coating A
                Competitor
                 Coating A

                                    0 10 20 30 40 50 60
                                                                  Number of grooves

L18                                                                                                                         Recommended Cutting Conditions L40

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