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Kyocera - Основной каталог 2011-2012 ENG

                                                                     для заказа - kyocera@kyocera-tools.ru                                                                    3.5D type

     MagicDrill Mini

       DRS

                                                                                                                                                                9 Drill End

     Toolholder Dimensions           Std.                             Dimension (mm)          Radial Spare Parts                                                Applicable Insert
                                        Number of Flutes                                                                                                                  K39
           Description                                      D L1 L2 L3 d                     Direction Clamp Screw Wrench Wrench
                                                                                                 Offset                                                               DS100
          S20 -DRS10035                                 1 10.0 92 49 35.0                                                                                             DS105
                -DRS10336                               1 10.3 92 49 36.0                     Applicable                                                              DS110
                -DRS10537                               1 10.5 93 50 37.0                                                                                             DS115
                -DRS11038                               1 11.0 96 53 38.5 20          d1 Range                                                                       DS120
                -DRS11540                               1 11.5 97 54 40.5
                -DRS12042                               1 12.0 99 56 42.0                        (mm)
                -DRS12544                               1 12.5 101 58 44.0
                                                                                                                    +0.2

                                                                                                                    +0.1 SB-2080TR

                                                                                                                    +0.2              FT-6            -
                                                                                                                                                    DT-7
                                                                                      26                            +0.2  SB-2290TR
                                                                                                                    +0.2

                                                                                                                    +0.4  SB-25100TR  -
                                                                                                                    +0.2

     Cutting Conditions by Application                                                                                                  (Workpiece: C50)

     Applications Flat Surface Slanted Surface Half Cylindrical Hole Expansion Concave Surface Pre-drilled Surface Stacked Plates

K Workpiece

               Shape

Drilling        Cutting speed  80                         80       Not Not                                          80                   Not     Not Available
           DRS     (m/min)                                    recommended recommended                                               recommended

          Feed Rate            0.08                     0.04       Not                 Not                          Concave part         Not     Not Available
           (mm/rev)            Yes                      Yes   recommended         recommended                           0.04        recommended  Not Available

     Coolant (Internal)                                                                                          Continuous part        
                                                                                                                        0.08

                                                                                                                         Yes

     When machining with outer coolant, Max. depth should be 1.5 times (1.5XD) of the cutting diameter (D), because chip evacuation performance drops.

     DRS Recommended Cutting Conditions (Coolant)                                                                          DRS      Hole Bottom Shape (mm)

                                     Recommended Grade                                                                    D            ABC

     Workpiece Material                                 (Vc m/min)                Feed Rate                               10.0        2.2 2.80 0.2
                                                                                   (mm/rev)                               10.3        2.3 2.85 0.2
                                     MEGACOAT                 PVD Coated Carbide                                          10.5        2.3 2.95 0.2
                                                                                      0.06                                11.0        2.4 3.10 0.2
                               PR1230 PR1210 PR660 PP905                           0.08~0.1                               11.5        2.5 3.25 0.2
                                                                                  0.04~0.06                               12.0        2.8 3.20 0.3
     Low Carbon Steel 80~100 - 80~100 -                                           0.04~0.06                               12.5        2.9 3.35 0.4
                                                                                  0.05~0.06
                Carbon Steel 80~100 - 80~100 -

                Alloy Steel          80 - 80 -

                Mold Steel           80 - 80 -                                                                                                   D

       Stainless Steel                                    -   70~80  -
     (Austenitic related) 70~80

     Gray Cast Iron                  - 80 100 -                      80~100 0.08~0.1

                                                                                                                                                          C

                                     : 1st Recommendation : 2nd Recommendation

     1. Apply a sufficent amount of coolant.
     2. If cutting speed is decreased too much from above condition, chip evacuation performance will deteriorate.

        If the feed rate is increased too much from above condition, inner edge chip evacuation will deteriorate.

        If the feed rate is decreased too much from above condition, outer edge chip evacuation will deteriorate.                   AB
     3. If chips are too long when low carbon steel cutting, increased the cutting speed to

        120~150m/min.

     If this does not solve the problem, try peck feeding.           Repeat and
     [How to peck feed] Cut 1~2mm Return 0.1mm

                                                                                                                                                         : Std. Item : Check Availability

K40                                                          для заказа - kyocera@kyocera-tools.ru www.kyocera-tools.ru
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