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Kyocera - Основной каталог 2011-2012 ENG

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PVD Coated Carbide for Milling and Drilling

                                                                      PVD Coated Carbide                                                                                      Insert Grades

                                                                       KYOCERA’s PVD coated carbide for milling and drilling is
                                                                       coated on a very tough carbide substrate. The low processing
                                                                       temperature, compared with CVD, leads to improved bending
                                                                       strength, less deterioration of the coating and superior long
                                                                       tool life as well as stable machining.

Features of PVD Coated Carbide for Milling and Drilling

Workpiece              Symbol           Color Main Component                                              Advantages
 Material              PR630
                       PR730              Gold               TiN      • TiN base PVD coated carbide
   P                   PR830              Gold          TiAlN+TiN     • Application: General propose for milling, grooving and threading of steel
                       PR1230             Gold          TiAlN+TiN
      Steel            PR660            Blackish red   MEGACOAT       • Superior oxidation resistance with well balanced wear resistance and toughness
                       PR1025             Gold                        • Application: Stable and long tool life at high speed cutting of steel
  M                    PR1225           Reddish gray         TiN
                       PR905            Blackish red        TiCN      • Improved high temperature stability and wear resistance by TiAlN base PVD coating
  Stainless Steel      PR1210           Bluish violet  MEGACOAT       • Application: Stable and long tool life for milling of steel
                                        Blackish red       TiAlN
  K                                                    MEGACOAT       • Superior wear and oxidation resistant MEGACOAT on special tough carbide substrate
                                                                      • Application: Stable and high feed drilling of steel
    Cast Iron
                                                                      • Superior adhesion-resistant TiN base PVD coated carbide on special tough carbide substrate
                                                                      • Application: For steel, stainless steel, cast steel and heat-resistant alloys, low speed cutting

                                                                      • TiCN base PVD coated on micro-grain carbide
                                                                      • Application: Stable and long tool life milling of stainless steel

                                                                      • Superior wear and oxidation-resistant MEGACOAT on micro-grain carbide substrate
                                                                      • Application: General and high feed drilling of steel and stainless steel

                                                                      • TiAlN base PVD coated on special tough carbide substrate for cast iron
                                                                      • Application: Highly efcient stable milling and drilling of gray and nodular cast iron

                                                                      • Superior wear and oxidation resistant MEGACOAT on special carbide substrate for cast iron
                                                                      • Application: Highly efcient stable drilling of gray and nodular cast iron

Carbide

                                                                   Carbide

                                                                    Due to its superior mechanical properties carbide is used in a variety of applications.
                                                                    KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and
                                                                    micro-grain carbides for precision cutting.

                                                                   Features

                                                                    • Tough and hard
                                                                    • Good thermal conductivity
                                                                    • Suitable for cutting non-ferrous metals and non-metals
                                                                    • Stable cutting at low cutting speeds, including milling operations

Features of Carbide

Workpiece              Symbol           Color Main Component                                              Advantages
 Material

P PW30                                  Gray           WC+Co+TiC+TaC  • ISO identication symbol P carbide (K10 relevant)      and  toughness
                                                                      • Application: Milling of steel, stable wear resistance
Steel                                   Gray
                                        Gray
                       KW10             Gray           WC+Co          • ISO identication symbol K carbide (K10 relevant)
                       GW15             Gray                          • Application: Stable cutting of cast iron, non-ferrous materials and non-metals
 N                     GW25             Gray
                                        Gray           WC+Co          • ISO identication symbol K carbide (equivalent to K10), tough micro-grain carbide
Non-ferrous materials                                                 • Application: High wear resistance and toughness for cast iron, non-ferrous materials and non-metals

                                                       WC+Co          • ISO identication symbol K carbide (K30 relevant)
                                                                      • Application: Stable wear resistance and anti-chipping performance for milling operations of aluminum

                          SW05                         WC+Co          • ISO identication symbol K carbide (K05 relevant)
                                                                      • Application: Continuous cutting and nishing of titanium alloys maintaining superior wear resistance
  S                       SW10
                       (Made to order)                 WC+Co          • ISO identication symbol K carbide (K10 relevant)
Heat-Resistant Alloys                                                 • Application: Continuous and light interrupted cutting of titanium alloys maintaining superior wear
                          SW25
                       (Made to order)                                 resistance and stable result

                                                       WC+Co          • ISO identication symbol K carbide (K25 relevant)                                                     A11
                                                                      • Application: Interrupted and light interrupted cutting of titanium alloys maintaining stable result

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