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Kyocera - Основной каталог 2010-2011 ENG

MECX Face Mill                                 для заказа - kyocera@kyocera-tools.ru

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Toolholder Dimensions

                                            Dimension (mm)                                       Rake Angle                  Drawing                                    Spare Parts       Max.
                                                                                                                                                          Weight Clamp Screw Wrench     Revolution
Description            Std.  No. of                                                                   (°) Coolant                                          (kg)
                             Insert                                                                                                                                                       (min-1)
                                     D D1 d d1 d2 H E a                                     A.R.                  Hole
                                                                                                 (MAX)                                                                                  33,600
                                                                                           b  S                 R.R.                                                                    30,500
                                                                                                                                                                                        27,700
MECX 032R-07-8T-M            8 32 30 16 14 8.5 20 5.5 8.5                                                       -8.9        Fig.1                        0.15                          24,900
        040R-07-10T-M
        050R-07-12T-M        10 40 38                      40                                 6 +16.3          -8.4  Yes                                0.25  SB-2042TRG DTM-6
        063R-07-14T-M
                             12 50 22 18 12 22 6.3 10.4                                                         -8.3                                     0.35
                                      40 Fig.2
                             14 63                                                                              -7.9                                     0.50

Max. Revolution
When running the endmill and cutter at the maximum revolution, the insert or holder may be damaged by centrifugal force. For more details, see “Warning” on page M52.
For good shoulder nishes by MECX multistage ap.
In order to obtain smooth cutting wall surface by MECX multistage ap set ap within 5mm for each cut.

Applicable Inserts (MECX Face Mi l l )           Selecting Chipbreaker                                                                                    Cutting Resistance
                    Applicable Inserts M16
                                               Large                                                                                                            C45 (S45C)
Toolholder                                               ap=3                                                                                                   Vc=150 m/min
                                                                                                                                                                ap  ae=55mm
                                                            (mm)                                                                                                fz =0.07 mm/t
                                               ap                                                                                                         1500
                                                                                                                                  Cutting Resistance (N)
                                                                                                                                                          1000

MECX···R-07..  BDMT            BDMT    ER-JS   Small                                                fz=0.1mm/t                                            500
               0703    ER-JT 0703                          Low                                Feed Rate
                                                                                                                                                             0                                                       M
                                                                                                                      High                                           MECX-JT MECX-JS Competitor A Competitor B

Recommended Cutting Conditions

(JT Chipbreaker)       fz (mm/t)      Recommended Insert Grade (Cutting Speed Vc : m/min)     (JS Chipbreaker)               fz (mm/t)                          Recommended Insert Grade (Cutting Speed Vc : m/min)  Milling
                                                PVD Coated Carbide                                                                                                        PVD Coated Carbide
      Workpiece                                                                                     Workpiece
        Material                       PR830 PR1025 PR905                                             Material                                                   PR830 PR1025 PR905

     Stainless Steel   0.05~0.07               100~200                                             Stainless Steel           0.04~0.05                                         100~200
      Carbon Steel                                                                                  Carbon Steel
                       0.06~0.1~0.15 120~180                                                                                 0.04~0.08~0.1 120~180
        Alloy Steel                                                                                   Alloy Steel
        Mold Steel     0.06~0.08~0.12 100~180                                                         Mold Steel             0.04~0.06~0.08 100~180
     Gray Cast Iron                                                                                Gray Cast Iron
   Nodular Cast Iron   0.06~0.08~0.12 80~150                                                     Nodular Cast Iron           0.04~0.06~0.08 80~150

                       0.08~0.1~0.15                           100~180                                                       0.04~0.08~0.1                                              100~180

                       0.08~0.1~0.12                           80~120                                                        0.04~0.06~0.08                                                80~120

 Ramping, Helical Milling                                                                             Cutting Dia.                                        Applicable Inserts   Maximum ramping angle
                                                                                                                                                         BDMT0703 type                      (°)
 Ramping angle is recommended under °.                                                                     8
 Refer each tools’ cutting performance list for depth of                                                   10                                                                       Not recommended.
                                                                                                         12, 14                                                                               1.5°
  helical milling per one revolution.                                                                       16                                                                                  2°
 Use compressed air during machining.                                                                   17, 18                                                                                3°
                                                                                                            20                                                                                 1.5°
                                                                                                            21                                                                                  2°
                                                                                                            25                                                                                 1.8°
                                                                                                            26                                                                                 1.3°
                                                                                                            32                                                                                 1.2°
                                                                                                            33                                                                                 0.8°
                                                                                                                                                                                                0.5°

: Std. Item    : Check Availability R : Std. Item (R-hand Only) L : Std. Item (L-hand Only)

                                                                       kyocera@kyocera-tools.ru                                                                                                                      M53
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