Kyocera - Основной каталог 2010-2011 ENG
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TGF insert (Ground Chipbreaker)
Recommended InsertGrade (Cutting Speed: m/min) f at Grooving (mm/rev)
f at Traversing (mm/rev)
Workpiece Cermet PVD Coated Carbide Carbide CBN PCD Remarks
ap (mm)
Material TN90 TGF32
TC40 033~050 TGF32 TGF32 TGF32
TC60 075~095 100~145 150~250
PR930
PR1115
KW10
KBN510
KPD001
(KPD010)
0.01~0.05 0.02~0.07 0.03~0.08 0.03~0.08
- - - Traversing N.A. Traversing N.A. 0.03~0.06 0.03~0.06
Carbon Steel 150~220 150~220 100~150 80~180 80~180 Traversing N.A. Traversing N.A. Max. 0.2 Max. 0.2
Alloy Steel 0.02~0.06
Stainless Steel 0.01~0.04 Traversing N.A. 0.03~0.07 0.03~0.07
Cast Iron - Traversing N.A. Traversing N.A. 0.02~0.05 0.02~0.05
Aluminum 130~200 130~200 80~130 80~160 80~160 - - Traversing N.A. 0.02~0.06 Max. 0.2 Max. 0.2
Brass Traversing N.A.
0.01~0.04 Traversing N.A. 0.03~0.07 0.03~0.07
- Traversing N.A. 0.02~0.07 0.02~0.05 0.02~0.05 Coolant
70~150 - 60~100 60~130 60~130 - - Traversing N.A. Traversing N.A. Max. 0.2 Max. 0.2
Traversing N.A.
0.01~0.05 0.02~0.07 0.03~0.08 0.03~0.08
- Traversing N.A. Traversing N.A. 0.03~0.06 0.03~0.06
- - - - - 60~100 - Traversing N.A. Traversing N.A. Max. 0.2 Max. 0.2
0.02~0.06
0.01~0.05 Traversing N.A. 0.03~0.08 0.03~0.08
Traversing N.A. Traversing N.A. 0.03~0.06 0.03~0.06
- - - - - 150~400 - 150~2000 Traversing N.A. Max. 0.2 Max. 0.2
0.01~0.04 0.03~0.07 0.03~0.07
Traversing N.A. 0.02~0.05 0.02~0.05
- - - - - 150~300 - 200~800 Traversing N.A. Max. 0.2 Max. 0.2
TG insert (Ground Chipbreaker) changes to GBA. : 1st Recommendation : 2nd Recommendation
Recommended InsertGrade (Cutting Speed: m/min) Feed Rate (mm/rev) G
Workpiece Cermet PVD Coated Carbide Carbide CBN PCD Coolant Remarks
Grooving
Material TN60 TG TG TG TG TG
TC40 075~095 125~200 230~300 330~400 430~450
TC60
PR630
PR930
KW10
KBN510
KPD001
(KPD010)
Carbon Steel 150~220 - - - - - - - 0.03~0.07 0.03~0.08 0.05~0.1 0.05~0.12 0.05~0.12
Alloy Steel - - - - - - - 0.02~0.06 0.03~0.07 0.05~0.09 0.05~0.1 0.05~0.1
130~200
* Above cutting condition is for external grooving. Set both cutting speed and feed rate lower than 10% for internal grooving. : 1st Recommendation : 2nd Recommendation
GH insert (Ground Chipbreaker)
Recommended InsertGrade (Cutting Speed: m/min) f at Grooving (mm/rev)
f at Traversing (mm/rev)
Workpiece Cermet PVD Coated Carbide Carbide Ceramic Remarks
ap (mm)
Material TN90 GH GH GH GH
TC40 40~50 55~70 75~80 100~120
TC60
PR630
PR930
KW10
A65
A66N
0.07~0.2 0.07~0.2 0.1~0.25 0.15~0.3
0.07~0.15 0.1~0.2 0.15~0.25
Carbon Steel 150~220 150~220 100~150 80~200 80~180 - - - 0.07~0.15 Max. 1.0 Max. 1.5 Max. 2.0
Alloy Steel Max. 1.0
Stainless Steel 0.07~0.18 0.1~0.23 0.15~0.27
0.07~0.18 0.07~0.13 0.1~0.18 0.15~0.22
Cast Iron Max. 1.0 Max. 1.5 Max. 2.0
130~200 130~200 80~130 80~180 80~160 - - - 0.07~0.13
Aluminum Max. 1.0 0.07~0.16 0.1~0.21 0.15~0.25
Brass 0.07~0.13 0.1~0.18 0.15~0.22
Hard Materials 0.07~0.16 Max. 1.0 Max. 1.5 Max. 2.0
70~150 - 60~100 60~150 60~130 - - - 0.07~0.13 KW10 KW10 KW10
Max. 1.0 0.07~0.2 0.1~0.25 0.15~0.3
0.07~0.15 0.1~0.2 0.15~0.25
KW10 Max. 1.0 Max. 1.5 Max. 2.0 Coolant
0.07~0.2
0.07~0.15 A65 / A66N A65 / A66N A65 / A66N
Max. 1.0 0.03~0.07 0.05~0.09 0.05~0.09
Traversing N.A. Traversing N.A. Traversing N.A.
- - - - - 60~100 150~300 150~300 A65 / A66N Traversing N.A. Traversing N.A. Traversing N.A.
0.03~0.07
Traversing N.A. 0.07~0.2 0.1~0.25 0.15~0.3
Traversing N.A. 0.07~0.15 0.1~0.2 0.15~0.25
Max. 1.0 Max. 1.5 Max. 2.0
0.07~0.2
0.07~0.2 0.1~0.25 0.15~0.3
----- 150~400 - - 0.07~0.15 0.07~0.15 0.1~0.2 0.15~0.25
Max. 1.0 Max. 1.5 Max. 2.0
Max. 1.0
0.02~0.05 0.02~0.05
0.07~0.2 0.01~0.03 0.01~0.04
Max. 0.2 Max. 0.2
----- 150~300 - - 0.07~0.15
Max. 1.0
0.02~0.05
------ 0.01~0.03
40~80 40~80 Max. 0.1
* Above cutting condition is for external grooving. Set both cutting speed and feed rate lower than 10% for internal grooving. : 1st Recommendation : 2nd Recommendation
GHU insert (Molded Chipbreaker)
Recommended Insert Grade (Cutting Speed: m/min) f at Grooving (mm/rev)
f at Traversing (mm/rev)
Cermet CVD PVD Coated Carbide Ceramic Remarks
Coated Carbide ap (mm)
Workpiece
Material TN60 GHU GHU GHU
TC40 40 50 60
TC60
CR9025
PR630
PR930
A65
A66N
0.06~0.12 0.06~0.12 0.06~0.15
0.05~0.12
Carbon Steel 130~200 -- 80~180 - - - - 0.05~0.1 0.05~0.1 Max. 1.5
Alloy Steel 0.06~0.15
Stainless Steel Max. 1.0 Max. 1.0 0.05~0.12 Coolant
Max. 1.5
0.06~0.12 0.06~0.12 0.06~0.12
0.05~0.1
100~180 -- 80~160 - - - - 0.05~0.1 0.05~0.1 Max. 1.2
Max. 1.0 Max. 1.0 : 1st Recommendation
0.06~0.1 0.06~0.1
- - - 60~130 - - - - 0.05~0.08 0.05~0.08
Max. 0.8 Max. 0.8
* Above cutting condition is for external grooving. Set both cutting speed and feed rate lower than 10% for internal grooving. : 2nd Recommendation
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