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Recommended Cutting Conditions
GA insert (Molded Chipbreaker)
Recommended Insert Grade (Cutting Speed: m/min) f at Grooving (mm/rev)
f at Traversing (mm/rev)
Cermet CVD PVD Coated Carbide Carbide Remarks
Coated Carbide ap (mm)
Workpiece
TN60 GA GA
Material TN90 GA 40 50
TC40 30
TC60
CR9025
PR630
PR930
KW10
Carbon Steel 130~200 - - - 80~180 - - - 0.06~0.18 0.06~0.21 0.06~0.25
0.05~0.15 0.05~0.17 0.05~0.2
Alloy Steel 100~180 - - - 80~160 - - - Max. 0.8 Max. 1.0 Max. 1.3 Coolant
0.06~0.15 0.06~0.22
Stainless Steel - - - - 60~130 - - - 0.05~0.12 0.06~0.18 0.05~0.18
Max. 0.3 0.05~0.15 Max. 0.8
0.06~0.1 Max. 0.5 0.06~0.12
0.05~0.08 0.05~0.1
Max. 0.8 0.06~0.1 Max. 1.2
0.05~0.08
GIA Max. 0.8 : 1st Recommendation
30
GIA insert (Molded Chipbreaker) : 2nd Recommendation
Recommended Insert Grade (Cutting Speed: m/min) f at Grooving (mm/rev)
f at Traversing (mm/rev)
Cermet CVD PVD Coated Carbide Carbide Remarks
Coated Carbide ap (mm)
Workpiece
TN60
Material TN90 GIA GIA
TC40 40 50
TC60
CR9025
PR630
PR930
KW10
0.04~0.08 0.04~0.09 0.05~0.1
G Carbon Steel 60~120 --- 60~120 - - - 0.02~0.08 0.02~0.08 0.05~0.08
Alloy Steel Max. 0.3 Max. 0.4 Max. 0.5 Coolant
Stainless Steel 0.04~0.07 0.04~0.07 0.05~0.08
60~100 --- 60~100 - - - 0.02~0.07 0.02~0.07 0.05~0.08
Max. 0.3 Max. 0.4 Max. 0.5
0.04~0.07 0.04~0.07 0.05~0.08
- - - - 60~80 - - - 0.02~0.07 0.02~0.07 0.05~0.08
Max. 0.3 Max. 0.4 Max. 0.5
Grooving GMN insert (CBN / PCD) : 1st Recommendation : 2nd Recommendation
Recommended Insert Grade (Cutting Speed: m/min) f at Grooving (mm/rev)
f at Traversing (mm/rev)
Workpiece CBN PCD Remarks
Material ap (mm)
KBN510 KPD001 GMN2 GMN3 GMN4 GMN6
KBN525 (KPD010) GMN5
(KBN10B)
Aluminum - 150~2000 0.05~0.15 0.05~0.15 0.08~0.18 0.10~0.20
0.05~0.15 0.05~0.15 0.08~0.18 0.10~0.20
Brass - 200~800 Max. 0.5 Max. 0.8 Max. 0.8 Max. 0.8 Coolant
0.10~0.20
Cast Iron 150~400 - 0.05~0.15 0.05~0.15 0.08~0.18 0.10~0.20
0.05~0.15 0.05~0.15 0.08~0.18 Max. 0.8
Hard Materials 80~120 - Max. 0.5 Max. 0.8 Max. 0.8
0.05~0.15
0.04~0.09 0.05~0.1 0.05~0.12 0.05~0.15
0.04~0.09 0.05~0.1 0.05~0.12 Max. 0.8
Max. 0.3 Max. 0.5 Max. 0.5 0.05~0.1
0.05~0.1
0.02~0.05 0.03~0.07 0.03~0.08 Max. 0.4
0.01~0.03 0.01~0.05 0.03~0.08
Max. 0.1 Max. 0.2 Max. 0.3 : 1st Recommendation
* Above cutting condition is for external grooving. Set feed rate lower than 20% for face grooving.
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