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MSE45-SF

SEEN Wiper Insert

 Wiper Insert Features                                                                                                                           GRADES                                                                                    A
                                                                                                                                                                                                                                            B
By installing one wiper insert on the cutter that also has a standard inserts attached, the surface roughness can be improved.                                                                                                              C
                                                                                                                                                                                                                                            D
The edge geometry of the wiper insert is an arc style and overhang is slightly prominent to the axis direction when cutter is installed.                                                                                                    E
                                                                                                                                                                                                                                            F
Finishing with a wiper insert enables better surface quality.                                                                                     LINEUP / INSERTS 45 / 70 LEAD                                                           G
                                                                                                                                                                                                                                            H
 Recommended Cutting Conditions                                                                       Example when Finishing                                                                                                               J
       1) Vc, fz should be within recommended cutting conditions                                      Aluminum with 125mm…                                                                                                                 K
                                                                                                                                                                                                                                            O
2) D.O.C.  0.0197"                                                                                                                                                                                                                         P
                                                                                                                                                                                                                                            R
 Mounting Wiper Insert                                                                               KW10  5 Edges +                   1 Edge  75 LEAD

       1) Install only one wiper insert along with standard inserts.                                                           KPD001
       2) As only one edge of the wiper insert is used, make sure insert arrow mark “”
                                                                                                                                Arrow side is
          faces the workpiece cutting surface.                                                                                  wiper edge
       3) Check overhang amount of wiper insert using MSE45-SF type so that you can
                                                                                                          Lower Costs &                           90 LEAD
          obtain stable surface roughness.                                                            Good Surface Finish

 Setup Overhang for Wiper Edge

       1) Please adjust wiper insert overhang within 0.0012" to 0.0039" from the
          largest overhang of the standard inserts. If overhang is larger than this, the life of the
          wiper insert will be lower.

       2) 0.0020" overhang is recommended for the wiper insert.

 Case Studies                                                                                         Example of attaching wiper insert         HIGH FEED

       For Aluminum (5052)                                                                            No. Insert                Edge
           3.0                                                                                                               Fluctuation

       2.5 2.5                                                                                         Standard             -0.006mm

           2.0                Improving                    Cutting Conditions                          Standard             -0.011mm             MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS
                               Surface                     ·MSE45100R-6T-SF
           1.5                Roughness                    ·Vc = 980 sfm                               Standard             -0.015mm
                                                           ·D.O.C. = 0.0079"
           1.0                    0.9                      ·fz = 0.0079 ipt                            Standard             0mm
                                                           ·Wet
           0.5                                             ·No Wiper Insert                            Standard             -0.008mm
                                                           SEKN42AFFN (KW10)
Rz (m)                                                    6 Inserts                                   With Wiper Edge +0.03mm~+0.10mm
                                                           ·With Wiper Insert
                                                           SEKN42AFFN (KW10)                                                   
                                                           5 Inserts                                                                      
                                                           SEEN42AFFR-W (KPD001)
                                                           1 Insert                                   

         0                    Attaching SEEN Wiper Insert
             No Wiper Insert     ( Overhang +0.002” )

       For Steel (1049)                                                                                                                      
          3.0
                              Improving                    Cutting Conditions                         
                  2.6          Surface                     ·MSE45100R-6T-SF                                               
                              Roughness                    ·Vc = 660 sfm
Rz (m)   2.5                                              ·D.O.C. = 0.0079"
          2.0                     1.3                      ·fz = 0.0039 ipt
          1.5                                              ·Dry
          1.0                                              ·No Wiper Insert                                       Attach Insert
          0.5                                              SEKN42AFTN (TN100M)                                    Facing the Workpiece
                                                           6 Inserts
                                                           ·With Wiper Insert
                                                           SEKN42AFTN (TN100M)
                                                           5 Inserts
                                                           SEEN42AFTR-W (TN100M)
                                                          1 Insert

         0                    Attaching SEEN Wiper Insert                                                                                         TECHNICAL
            No Wiper Insert”     ( Overhang +0.002” )

                                                                                                                                                  INDEX                                                                                     T

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