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Kyocera - Основной каталог 2011-2012 ENG

                                                                                                                    для заказа - kyocera@kyocera-tools.ru

Applicable Inserts                                                                                                                   Classication of usage P Carbon Steel andAlloy Steel

                                                                                                                                     : Continuous-Low Interruption / 1st Choice M Stainless Steel
                                                                                                                                     : Continuous-Low Interruption / 2nd Choice
                                                                                                                                     : Continuous / 1st Choice                   K  Cast Iron

                                                                                                                                     : Continuous / 2nd Choice N Non-ferrous Metals

                                                                                                                                                        Dimension (mm)                         Angle   PVD   PR1025PCD
                                                                                                                                                                                                (°)   Coated        KW10 Carbide
                                                                                                                                                                                                      Carbide              KPD001
                                                                                                                                                                                                                                   Applicable
                         Insert                                                                            Description                    Ds                                                                                      Toolholder
                                                                                                                                          max
              Handed insert indicates Left-hand                                                                                      W                           r  T           H                                               KTKFS
                                                                                                                                                                                                    RLRL                                 …-12

                                       HTd TKFS12 100-S 1.0 6                                                                                                                                                                      KTKFS
                                                                                                                                                                                                                                         …-16
                                                                                       0.03                             150-S 1.5 9 0.05 2.2 8.7 4.4 0°

                                                                             W                                          200-S 2.0 12

                                                                                             Dsmax TKFS16               150-S 1.5         14                     0.05 2.2 9.5 4.4              0°
                                                                                                                        200-S 2.0         16

• As Fig.2 of H8 shows, the cutting diameter of the insert is indicated when the top of the cutting edge progresses 1mm from the center.

• Lead angle shows the angle when installed in toolholder.

Recommended Cutting Conditions (For TKFS12)                                                                                                                          Recommended Cutting Conditions (For TKFS16)

                                       Recommended InsertGrade                                                   Width (mm)                             Remarks                      Recommended InsertGrade   Width (mm)          Remarks
                                                                                                           1.0 1.5
Workpiece                                       (Vc: m/min)                                                                                                          Workpiece             (Vc: m/min)
 Material                                                                                                         f (mm/rev)                                          Material
                                       PVD Coated Carbide Carbide                                                                    2.0                                             PVD Coated Carbide Carbide 1.5 2.0

                                        PR1025 KW10                                                                                                                                  PR1025 KW10 f (mm/rev)                                    H

Carbon Steel 60~130 - 0.01~0.03 0.01~0.03 0.01~0.03                                                                                                                  Carbon Steel 60~130 - 0.01~0.03 0.01~0.03

              Alloy Steel 60~130 - 0.01~0.03 0.01~0.03 0.01~0.03                                                                                        Coolant      Alloy Steel     60~130 - 0.01~0.03 0.01~0.03                  Coolant
                                                                                                                                                                                                                                             Cut-off
Stainless Steel 50~100 - 0.01~0.02 0.01~0.02 0.01~0.03                                                                                                               Stainless Steel 50~100 - 0.01~0.02 0.01~0.03

              Cast Iron                - 50~100 0.01~0.03 0.01~0.03 0.01~0.03                                                                                        Cast Iron                 - 50~100 0.01~0.03 0.01~0.03

Non-ferrous Metals - 200~450 0.01~0.03 0.01~0.03 0.01~0.03                                                                                                           Non-ferrous Metals - 200~450 0.01~0.03 0.01~0.03

   How to use small diameter cut-off tool

• Both Right-handed and Left-handed types are applicable to gang tool post.
• Basically the Left-handed type is used for cut-off operations using a sub-spindle.

                                       R-hand                                                                                        L-hand

Main Spindle
                                                          Main Spindle
                                                                                   Sub spindle
                                         Recommendation
                                       Use insert with lead angle

                                           to remove boss.

                          Not using sub spindle                                                                           Recommendation
                          Cut-off operation near                                                                         Use insert without
                          main spindle side
                                                                                                                              lead angle.
                              KTKFR type
                                                                                                                       Using sub spindle
                                                                                                                        Cut-off operation
                                                                                                                        near sub spindle side

                                                                                                                            KTKFL type

• When machining workpiece with small diameter, use KTKFS to reduce overhang distance from the main spindle.

              KTKFSL (L-hand)                                                                              KTKFSR (R-hand)

Main Spindle       A      Sub spindle    How to select                                       Main Spindle        A      Sub spindle    How to select
              B                              L-hand                                                        B                               R-hand
                      L3                                                                                            L3
                                       Short workpiece                                                                               Long workpiece
                                       and less rigidity                                                                             and more rigidity
                                       Cut-off operation                                                                             Cut-off operation
                                       near sub spindle                                                                              near main spindle
                                       side                                                                                          side

                                        L3 dimension                                                                                  L3 dimension

                                       Sub Spindle Dia.                                                                              Sub Spindle Dia.
                                        4022( type)                                                                                 4022( type)
                                        5026(B type)                                                                                 5026(B type)

: Std. Item : Check Availability

                                                                                                                                                                                     Inserts are sold in 10 piece boxes.

                                                                                             H11для заказа - kyocera@kyocera-tools.ru www.kyocera-tools.ru
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