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Applicable Inserts Classication of usage P Carbon Steel andAlloy Steel
: Continuous-Low Interruption / 1st Choice M Stainless Steel
: Continuous-Low Interruption / 2nd Choice
: Continuous / 1st Choice K Cast Iron
: Continuous / 2nd Choice N Non-ferrous Metals
Dimension (mm) Angle PVD PR1025PCD
(°) Coated KW10 Carbide
Carbide KPD001
Applicable
Insert Description Ds Toolholder
max
Handed insert indicates Left-hand W r T H KTKFS
RLRL …-12
HTd TKFS12 100-S 1.0 6 KTKFS
…-16
0.03 150-S 1.5 9 0.05 2.2 8.7 4.4 0°
W 200-S 2.0 12
Dsmax TKFS16 150-S 1.5 14 0.05 2.2 9.5 4.4 0°
200-S 2.0 16
• As Fig.2 of H8 shows, the cutting diameter of the insert is indicated when the top of the cutting edge progresses 1mm from the center.
• Lead angle shows the angle when installed in toolholder.
Recommended Cutting Conditions (For TKFS12) Recommended Cutting Conditions (For TKFS16)
Recommended InsertGrade Width (mm) Remarks Recommended InsertGrade Width (mm) Remarks
1.0 1.5
Workpiece (Vc: m/min) Workpiece (Vc: m/min)
Material f (mm/rev) Material
PVD Coated Carbide Carbide 2.0 PVD Coated Carbide Carbide 1.5 2.0
PR1025 KW10 PR1025 KW10 f (mm/rev) H
Carbon Steel 60~130 - 0.01~0.03 0.01~0.03 0.01~0.03 Carbon Steel 60~130 - 0.01~0.03 0.01~0.03
Alloy Steel 60~130 - 0.01~0.03 0.01~0.03 0.01~0.03 Coolant Alloy Steel 60~130 - 0.01~0.03 0.01~0.03 Coolant
Cut-off
Stainless Steel 50~100 - 0.01~0.02 0.01~0.02 0.01~0.03 Stainless Steel 50~100 - 0.01~0.02 0.01~0.03
Cast Iron - 50~100 0.01~0.03 0.01~0.03 0.01~0.03 Cast Iron - 50~100 0.01~0.03 0.01~0.03
Non-ferrous Metals - 200~450 0.01~0.03 0.01~0.03 0.01~0.03 Non-ferrous Metals - 200~450 0.01~0.03 0.01~0.03
How to use small diameter cut-off tool
• Both Right-handed and Left-handed types are applicable to gang tool post.
• Basically the Left-handed type is used for cut-off operations using a sub-spindle.
R-hand L-hand
Main Spindle
Main Spindle
Sub spindle
Recommendation
Use insert with lead angle
to remove boss.
Not using sub spindle Recommendation
Cut-off operation near Use insert without
main spindle side
lead angle.
KTKFR type
Using sub spindle
Cut-off operation
near sub spindle side
KTKFL type
• When machining workpiece with small diameter, use KTKFS to reduce overhang distance from the main spindle.
KTKFSL (L-hand) KTKFSR (R-hand)
Main Spindle A Sub spindle How to select Main Spindle A Sub spindle How to select
B L-hand B R-hand
L3 L3
Short workpiece Long workpiece
and less rigidity and more rigidity
Cut-off operation Cut-off operation
near sub spindle near main spindle
side side
L3 dimension L3 dimension
Sub Spindle Dia. Sub Spindle Dia.
4022( type) 4022( type)
5026(B type) 5026(B type)
: Std. Item : Check Availability
Inserts are sold in 10 piece boxes.
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