Kyocera - Основной каталог 2011-2012 ENG
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Recommended Cutting Conditions
GBA type insert (Ground Chipbreaker)
Workpiece Recommended Insert Grade (Cutting Speed: m/min) f for Grooving (mm/rev) Remarks
Material Cermet MEGA PVD Coated Carbide Carbide CBN PCD f for Longitudinal turning (mm/rev)
ap for Longitudinal turning (mm)
GBA
033~100
TC40 GBA GBA GBA GBA
TN90 400~480
PR1215 125~200 230~300 330~400
PR930
PR1115
PR905
KW10
KBN510
KBN525
KPD001
(KPD010)
Carbon Steel 150~220 150~220 80~200 80~180 80~180 - - - - 0.03~0.08 0.04~0.09 0.05~0.1 0.05~0.12 0.05~0.12
(SxxC etc.) Not recom. 0.04~0.09 0.05~0.1 0.05~0.1 0.05~0.1
Alloy Steel 130~200 130~200 80~180 80~160 80~160 - - - - Not recom. Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
(SCM etc.)
Stainless Steel - 70~150 60~150 60~130 60~130 - - - - 0.03~0.07 0.04~0.08 0.05~0.09 0.05~0.1 0.05~0.1 Coolant
(SUS304 etc.) Not recom. 0.04~0.08 0.05~0.09 0.05~0.1 0.05~0.1
Cast Iron ----- 80~180 60~120 150~400 - Not recom. Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
(FC/FCD etc.)
- - - - - - 150~400 - 150~2000 0.03~0.07 0.04~0.08 0.05~0.09 0.05~0.1 0.05~0.1
Aluminum Not recom. 0.04~0.08 0.05~0.09 0.05~0.1 0.05~0.1
- - - - - -- Not recom. Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
Brass 150~300 200~800
0.03~0.08 0.04~0.09 0.05~0.1 0.05~0.12 0.05~0.12
Hard materials Not recom. 0.04~0.09 0.05~0.1 0.05~0.1 0.05~0.1
Not recom. Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
0.05~0.12 0.05~0.15 0.05~0.15 0.08~0.15 0.08~0.15
Not recom. 0.05~0.15 0.05~0.15 0.08~0.15 0.08~0.15
Not recom. Max. 0.5 Max. 0.8 Max. 0.8 Max. 0.8
0.05~0.12 0.05~0.15 0.05~0.15 0.08~0.15 0.08~0.15
Not recom. 0.05~0.15 0.05~0.15 0.08~0.15 0.08~0.15
Not recom. Max. 0.5 Max. 0.8 Max. 0.8 Max. 0.8
- - - - - - -- - 0.02 0.05 0.03~0.07 - - G
80~120 Not recom. 0.01~0.04
Not recom. Max. 0.1
Above cutting condition is for external grooving. Set both cutting speed and feed 10% higher for internal grooving. MEGA indicates MEGACOAT. : 1st Recommendation : 2nd Recommendation
GBA type insert (MY Chipbreaker)
Workpiece Recommended Insert Grade (Vc: m/min) f for Grooving (mm/rev) Remarks Grooving
Material Cermet MEGA PVD Coated Carbide Carbide CBN PCD f for Longitudinal turning (mm/rev)
ap for Longitudinal turning (mm)
TN6020 GBA43 GBA43 GBA43 GBA43 GBA43
TC40 175MY~ 230MY~ 300MY 330MY~ 400MY
200MY 265MY 350MY
PR1215
PR930
PR1115
KW10
KBN510
KPD001
(KPD010)
Carbon Steel 0.03~0.08 0.04~0.09 0.05~0.1 0.05~0.12 0.05~0.12
(SxxC etc.) 0.05~0.1 0.05~0.1
150~220 - 80~200 80~200 80~200 - - - 0.03~0.08 0.04~0.09 0.05~0.1 Max. 0.5 Max. 0.8
Alloy Steel
(SCM etc.) Max. 0.3 Max. 0.3 Max. 0.5 Coolant
Stainless Steel 0.03~0.07 0.04~0.08 0.05~0.09 0.05~0.1 0.05~0.1
(SUS304 etc.) 0.05~0.1
130~200 - - - - 0.03~0.1 0.04~0.08 0.05~0.09 0.05~0.1 Max. 0.8
80~180 80~180 80~180 Max. 0.3 Max. 0.5 Max. 0.5
Max. 0.3
0.03~0.07 0.04~0.08 0.05~0.09 0.05~0.1 0.05~0.1
0.05~0.1
70~150 - - - - 0.03~0.1 0.04~0.08 0.05~0.09 0.05~0.1 Max. 0.8
60~150 60~150 60~150 Max. 0.3 Max. 0.5 Max. 0.5
Max. 0.3
Above cutting condition is for external grooving. Set both cutting speed and feed 10% higher for internal grooving. MEGA indicates MEGACOAT. : 1st Recommendation : 2nd Recommendation
GB type insert (Ground Chipbreaker) GB type will be switched to GBA type.
Recommended Insert Grade (Cutting Speed: m/min) f for Grooving (mm/rev)
f a for Longitudinal turning (mm/rev)
Workpiece Cermet PVD Coated Carbide Carbide CBN PCD ap for Longitudinal turning (mm) Remarks
Material
TN90 GB GB GB GB GB
TC40 050~100 125~200 230~300 330~400 400~480
TC60
PR630
PR930
KW10
KBN510
KPD001
(KPD010)
Carbon Steel 0.03~0.08 0.04~0.09 0.05~0.1 0.05 0.12 0.05~0.12
(SxxC etc ) 0.04~0.09 0.05~0.1 0.05 0.1 0.05~0.1
Alloy Steel - - - - Not recom. Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
(SCM etc.) 150~220 100~150 80~200 80~180
Stainless Steel Not recom. 0.04~0.08 0.05~0.09 0.05 0.1 0.05~0.1
(SUS304 etc.) 0.04~0.08 0.05~0.09 0.05 0.1 0.05~0.1
Cast Iron 0.03~0.07 Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
(FC/FCD etc.)
- 130~200 80~130 80~180 80~160 - - - Not recom. 0.04~0.08 0.05~0.09 0.05 0.1 0.05~0.1
Aluminum Not recom. 0.04~0.08 0.05~0.09 0.05 0.1 0.05~0.1
Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
Brass 0.03~0.07
0.04~0.09 0.05~0.1 0.05 0.12 0.05~0.12
-- 60~100 60~150 60~130 - - - Not recom. 0.04~0.09 0.05~0.1 0.05 0.1 0.05~0.1
Max. 0.3 Max. 0.5 Max. 0.5 Max. 0.8
Not recom. Wet
0.05~0.15 0.05~0.15 0.08 0.15 0.08~0.15
0.03~0.08 0.05~0.15 0.05~0.15 0.08 0.15 0.08~0.15
Max. 0.5 Max. 0.8 Max. 0.8 Max. 0.8
- - - - - 60~100 - - Not recom.
Not recom. 0.05~0.15 0.05~0.15 0.08 0.15 0.08~0.15
0.05~0.15 0.05~0.15 0.08 0.15 0.08~0.15
0.05~0.12 Max. 0.5 Max. 0.8 Max. 0.8 Max. 0.8
----- 150~400 - Not recom.
150~2000 Not recom.
0.05~0.12
- - - - - 150~300 - 200~800 Not recom.
Not recom.
Recommended Insert Grade (Tip-Bars) : 1st Recommendation : 2nd Recommendation
Recommended Insert Grade (Cutting Speed: m/min) PSG06 Note for using the grooving insert bar PSG-S type
Workpiece Material Cermet PVD Coated Carbide Carbide PSG05 PSG07 Remarks How to Install
Ultra small grooving requires accurate installation because an error
TC60 PSG08 of insert height or angle can affect the machining precision.When
PR930 installing, set the cutting edge higher than the center line as shown in
KW10 Feed Rate (mm/rev) Table 1. The cutting edge of all the PSG-S type bars is designed to be
~0.03 ~0.05 higher than the center line. (L4 of insert bar dimension)
General Steel (S45C etc.) 60~120 30~100
Stainless Steel (SUS304 etc.) 30~80 ~0.02 ~0.03 Wet
50~100
Non-ferrous Metals (Aluminum / Brass etc.) ~300 ~0.05 ~0.08
: 1st Recommendation : 2nd Recommendation
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