Kyocera - Основной каталог 2010-2011 ENG

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     Heavy Milling Cutter MSR

     Cutting Conditions

     1) Shouldering

     In case of MSR100R-1

     Workpiece           Overhang Length             Cutting Conditions         apae                          Chip Removal   Overhang Length A (mm)
      Material                 A (mm)                                           (mm)                           Rate (cc/min)
                                                     Cutting speed  Feed rate                                                                   
                                                                                                                   1100                     
                         Less than 100mm             Vc=180m/min    fz=0.2mm/t  2080                              550                 
                                                                                                                   276            
     Cast Iron           100~200mm                   Vc=180m/min    fz=0.2mm/t  2040                              920
                                                                                                                   460
                         201mm and over              Vc=120m/min    fz=0.2mm/t  2030                              228

                         Less than 100mm             Vc=150m/min    fz=0.2mm/t  2080                          Chip Removal
                                                                                                               Rate (cc/min)
     Carbon Steel        100~200mm                   Vc=150m/min    fz=0.2mm/t  2040
                                                                                                                   1100
                                     201mm and over  Vc=100m/min    fz=0.2mm/t  2030                              550
       Stainless Steel                                                                                             368
     Non-ferrous Metals                                             Not recommended                                920
                                                                                                                   460
                                                                    Not recommended                                304

MillingIn case of MSR100R-2

                                                                                                                                                     "WorkpieceOverhang LengthCutting Conditionsapae
      Material                  A (mm)                                          (mm)
                                                     Cutting speed  Feed rate
                         Less than 130mm
                                                     Vc=180m/min    fz=0.2mm/t  4040

     Cast Iron           130~230mm                   Vc=180m/min    fz=0.2mm/t  4020

                         231mm and over              Vc=120m/min    fz=0.2mm/t  4020
                         Less than 130mm
                                                     Vc=150m/min    fz=0.2mm/t  4040

     Carbon Steel        130~230mm                   Vc=150m/min    fz=0.2mm/t  4020

                                    231mm and over   Vc=100m/min    fz=0.2mm/t  4020
       Stainless Steel
     Non-ferrous Metals                                             Not recommended
                                                                    Not recommended

     In case of MSR100R-4

     Workpiece           Overhang Length             Cutting Conditions          apae                         Chip Removal
      Material                  A (mm)                                           (mm)                          Rate (cc/min)
                                                     Cutting speed  Feed rate
                         Less than 180mm                                        7520                              1035
                                                     Vc=180m/min    fz=0.2mm/t                                     518
                                                                                                                   345
     Cast Iron           180~280mm                   Vc=180m/min    fz=0.2mm/t  7510                              863
                                                                                                                   431
                         281mm and over Vc=120m/min                 fz=0.2mm/t  7510                              285

                         Less than 180mm Vc=150m/min                fz=0.2mm/t  7520

M Carbon Steel           180~280mm                   Vc=150m/min    fz=0.2mm/t  7510

                         281mm and over Vc=100m/min                 fz=0.2mm/t  7510

       Stainless Steel                                              Not recommended
     Non-ferrous Metals                                             Not recommended

     2) Slotting
     In case of MSR100R-1

     Workpiece           Overhang Length             Cutting Conditions         apae                          Chip Removal
      Material                  A (mm)                                          (mm)                           Rate (cc/min)
                                                     Cutting speed  Feed rate
                         Less than 100mm                                                                           966
                                                     Vc=180m/min    fz=0.2mm/t  14100                             403
                                                                                                                   184
     Cast Iron           100~200mm                   Vc=150m/min    fz=0.2mm/t  7100                              403
                                                                                                                   184
                         201mm and over              Vc=120m/min    fz=0.2mm/t  4100                              114
                         Less than 100mm
                                                     Vc=150m/min    fz=0.2mm/t  7100

     Carbon Steel        100~200mm                   Vc=120m/min    fz=0.2mm/t  4100

                         201mm and over              Vc=100m/min    fz=0.2mm/t  3100

       Stainless Steel                                              Not recommended
     Non-ferrous Metals                                             Not recommended

     In case of MSR100R-2

     Workpiece           Overhang Length             Cutting Conditions         apae                          Chip Removal
      Material                  A (mm)                                          (mm)                           Rate (cc/min)
                                                     Cutting speed  Feed rate
                         Less than 130mm                                                                           966
                                                     Vc=180m/min    fz=0.2mm/t  14100                             403
                                                                                                                   184
     Cast Iron           130~230mm                   Vc=150m/min    fz=0.2mm/t  7100                              403
                                                                                                                   184
                         231mm and over              Vc=120m/min    fz=0.2mm/t  4100                              114
                         Less than 130mm
                                                     Vc=150m/min    fz=0.2mm/t  7100                                                      Note) MSR...-4 (No. of stage)
                                                                                                                                                   Slotting is not recommended.
     Carbn Steel        130~230mm                   Vc=120m/min    fz=0.2mm/t  4100

                                231mm and over       Vc=100m/min    fz=0.2mm/t  3100
       Stainless Steel
     Non-ferrous Metals                                             Not recommended
                                                                    Not recommended

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