Kyocera - Основной каталог 2010-2011 ENG
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Easy Edge Adjustment MSE45-SF
The usage of SEEN wiper insert
The features of the wiper insert
By inserting one wiper insert to the cutter which has been attached standard insert, surface roughness can be improved. The edge
geometry of wiper insert is arc style and over hang is slightly prominent to axis direction when cutter is installed. Having nish by only
wiper insert bottom of workpiece, good surface nish can be realized.
Recommended Cutting Conditions For example, when nishing Alumi-
num with 125...
1) Vc, fz···within recommended cutting conditions
2) ap 0.5mm
How to attach wiper insert 5 Edges+ 1 Edge
1) Insert only one wiper insert against standard insert. KW10 KPD001
2) As wiper insert is one edge use, please attach insert arrow “” that faces to
Arrow sied is wiper
workpiece cutting surface.
3) Control overhang amount for wiper insert using MSE45-SF type. So you edge
can obtain much more stable surface roughness.
How to set up amount of over hang for wiper edge Low cost and
good cutting surface
1) Please adjust wiper insert overhang within 0.03 to 0.1mm from the larg-
est overhang standard insert. If overhang is larger than this, life of insert
should be lower.
2) It is recommended having wiper insert overhang about 0.05mm.
Case Studies Example of attaching wiper insert
In case of Aluminum (AlMg 2.5) (A5052) NO. Insert Edge deviation
Standard -6m
3 Improving Cutting Conditions Standard -11m
surface Standard -15m
2.5 2.5 roughness MSE45100R-6T-SF Standard 0m
Vc=300m/min Standard -8m
2 ap=0.2mm
fz=0.2mm/t
1.5Rz (m) 0.9 Wet Wiper insert +0.03~+0.1mm
No wiper insert
M SEKN1203AFFN(KW10)
1 6 Edges
With wiper insert
SEKN1203AFFN(KW10)
5 Edges
SEEN1203AFFR-W(KPD001)
1 Edge
0.5
Milling 0
No wiper insert Attaching SEEN wiper insert
(over hang +0.05mm)
Rz (m)In case of C50 (S50C) Improving Cutting Conditions
surface
3 roughness MSE45100R-6T-SF
Vc=200m/min
2.6 1.3 ap=0.2mm
fz=0.1mm/t
2.5 Dry
No wiper insert
2 SEKN1203AFTN(TN100M)
6 Edges
1.5 With wiper insert
SEKN1203AFTN(TN100M)
1 5 Edges
SEEN1203AFTR-W(TN100M)
1 Edge
0.5 Please attach facing
to workpiece surface.
0 Attaching SEEN wiper insert
No wiper insert (over hang +0.05mm)
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