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Kyocera - Основной каталог 2010-2011 ENG

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                               Recommended Cutting Conditions

                                                                                  Recommended Insert Grade                                       Remarks

                                           Workpiece Material                      PVD Coated Carbide              Carbide
                                                                                          PR1025                     KW10
                                                                                                           Grooving Traversing
                                                                                  Grooving Traversing

                               Carbon Steel           Vc (m/min)                             60 ~ 150                 -
                                                      f (mm/rev)                  0.01 ~ 0.03 0.02 ~ 0.15             -

                                  Alloy Steel         Vc (m/min)                             60 ~ 150                 -
                                                      f (mm/rev)                  0.01 ~ 0.03 0.02 ~ 0.15             -

                               Stainless Steel        Vc (m/min)                             50 ~ 120                 -                                                                                                  E
                                                      f (mm/rev)                  0.01 ~ 0.02 0.02 ~ 0.1              -                                                                                                 E7
                                                                                                                                                 Coolant
                                                      Vc (m/min)                  - 50 ~ 100
                                  Cast Iron           f (mm/rev)                  - 0.01 ~ 0.02 0.02 ~ 0.15

Non-ferrous Metals                                    Vc (m/min)                  - 200 ~ 450                                                                                                                             Small Tools
                                                      f (mm/rev)                  - 0.01 ~ 0.03 0.02 ~ 0.15

                                  Brass               Vc (m/min)                  - 100 ~ 200
                                                      f (mm/rev)                  - 0.01 ~ 0.05 0.02 ~ 0.2

Applicable Chipbreaker Range      ap (mm)                                         ap (mm)TKFB12R28..                                                                                      TKFB16R38..
                TKFB12R15..                                                                                                                                                   ap (mm)
                                                                                    5 (Steel)                                                                                          6 (Steel)
                                         (Steel)
                                                                                    4                                                                                                  5
                       3                                                            3                                                                                                  4
                       2                                                            2                                                                                                  3
                       1                                                            1                                                                                                  2
                                                                                                                                                                                       1
                                           0.1 0.2                                                     0.1 0.2
                                                                                                                                                                                                          0.1 0.2
                              f (mm/rev)                                                        f (mm/rev)
                                                                                                                                                                                                   f (mm/rev)

  Advantages of TKFB type for Back Turning                                                                 TKFB edge shape
1. Minimal deection due to lower cutting force
2. Smooth chip control                                                                                         Shallow wiper edge angle
                                                                                                           External face of workpiece
                                                                                                                         Side face of workpiece
3. Better surface nish by optimum wiper edge
   angle

                               Variation of Cutting Dia (Transfer of Cutting Edge)                         Comparison of surface nish

                                50                                                                                       TKFB type                        Competitor B

Variation of Cutting Dia (m)  40 Cutting Dia.                                    Competitor A
                               30
                                                                                                           Feed Rate
                               20
                               10 TKFB type                                                                 (mm/rev)

                                                                                                            f=0.05

                               0                                                                                         Rz=3.3m                         Rz=11.2m                                                10

                                                0.05                         0.1  0.15
                                                               f (mm/rev)

Cutting Conditions: Vc=80m/min ap=1mm f=0.03~0.12mm/rev WET C45                                            Feed Rate

                                                                                                            (mm/rev)

                                                                                                            f=0.07

                                                                                                                         Rz=4.6m                         Rz=14.2m

                                                                                                           Cutting Conditions: Vc=80m/min ap=1mm WET (oil-based) C45

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                                                                                     www.kyocera-tools.ru
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