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PCD                                                                          PCD (Polycrystalline Diamond)

                                                                             KYOCERA diamond material is a synthetic diamond sintered under high temperatures and                                                               GRADES                   A
                                                                             pressures. PCD (Polycrystalline diamond) is ideal for non-ferrous metals and non-metals.                                                                                    B
                                                                                                                                                                                                                                INSERTS                  C
                                                                             FEATURES                                                                                                                                                                    D
                                                                                                                                                                                                                                CBN & PCD                E
                                                                             • Applicable for non-ferrous metals, non-metals turning, milling and other various type of cutting                                                                         F
                                                                             • Long tool life due to extreme hardness                                                                                                           TOOLHOLDERS SMALL TOOLS  G
                                                                             • Capable of high cutting speeds which increases cutting productivity                                                                                                      H
                                                                             • Reduced edge build-up allows for high precision cutting                                                                                                                  J
                                                                             • Diversified applications for cutting of non-ferrous materials and non-metals                                                                                             N
                                                                             • Finished surface will be rainbow colored.                                                                                                                                P
                                                                                                                                                                                                                                                         R
                                                                              (a mirror-like finished surface will not be obtained when single crystal diamond is used.)                                                                                 T

FEATURES OF PCD

Material                               Description  Av. Grain                                                   Advantages
                                                    Size (m)

  N                                    KPD001       0.5        · Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening performance and long, stable tool life.      BORING
                                       KPD010        10        · Application: High speed cutting of aluminum alloys, brass, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics.
Non-Ferrous                            KPD230       2-30
  Materials                                                    · Good wear resistance and toughness, good grindability
                                                               · Application: General purpose, high speed cutting of aluminum alloys, non-ferrous metals and non-metals including plastics, fiberglass, carbide and ceramics.
                                                                                                                                                                                                                                GROOVING
                                                               · Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and fine grains
                                                               · Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and fiberglass

 Applications                                                             Non-ferrous materials                                Difficult-to-Cut Materials
                                                           (Aluminum / Non-ferrous metals / Non-metals)                         Titanium / Titanium alloys
    Workpiece Material
       Cutting Range                                Finishing                                         Roughing       Finishing      S10 S20                           Roughing                                                  CUT-OFF
        Classification
                                                    N01 N10 N20 N30                                                    S01                                              S30

                              Turning                                         KPD001                                            KPD001
                              Milling                                              KPD010
                                          PCD                                                                        KPD010                                                                                                     THREADING
                                                                             KPD230

 Application MapLow  Wear Resistance  High                                               Surface Finish Roughness                                                                                                           HSK TOOLING SPARE PARTS
                                                                                              Comparison of Aluminum Cutting
                                 KPD230
                               KPD001                                                         2 Excellent surface finish provided by

                                                                                                                                                            Super Micro-Grain KPD001

                                                                                                                                                                                 Av. grain size: 0.5m
                                                                                           1.5

                                       KPD010                                                                                                                                                                                   TECHNICAL

                              Continuous       Light Int.      Interruption                Rma1                              Surface finish of conventional PCD
                                                                                                 0.5
                                                                                                                                                    Av. grain size: 10m

                              Finishing  Fracture Resitance  Roughing                                                                                                                                                        INDEX

                                                                                           0 Conv. B Conv. C Comp.D KPD001

                                                                                                                         (Grain size affects surface finish quality)

                                                                                           kyocera@kyocera-tools.ru                                                                                                             A17
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