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KS6050 / CS7050 High Speed Machining of Cast Iron
• Improved fracture resistance by high aspect ratio constituents Application Map
• Anti-chipping in scale processing and interrupted machining
• High speed machining of cast iron by controlling grain boundary phase (good wear resistance) -PX $VUUJOH4QFFE )JHI GRADES A
B
KS6050 Bridging Deflected Crack )JHI4QFFE C
'JOJTIJOH D
L Crack (FOFSBM INSERTS E
$4 *OUFSSVQUFE F
d .BDIJOJOH G
Conventional A KS6050 Large Aspect Ratio= L/d Crack Propagation
,4
KS6050 has a higher aspect Large Aspect Ratio Restrains Crack Propagation
ratio compared with
the conventional product A. Superior Fracture Resistance
CS7050 (Coated Si3N4) High Wear Resistant Layer (TiC Base) 'JOJTIJOH .FEJVN 3PVHIJOH CBN & PCD
Special Al2O3 Layer $POUJOVPVT -JHIU*OUFSSVQUJPO *OUFSSVQUJPO
Superior wear resistance attained Strong Adhesion Layer (TiN Base)
with strong coating adherence Si3N4 Sub Strate
Applicable to high speed machining
KS6040 SiAlON Ceramic Heat-Resistant Alloy Machining TOOLHOLDERS SMALL TOOLS
Improved wear and fracture Superior balance in heat resistant alloys HRSA Application MapLow Cutting Speed High
resistance due to the mixture of the machining achieves optimum balance
hard and acicular particles between wear and fracture resistance. CF1
Hard Particle KS6030 BORING
(Improved Wear Resistance)
Acicular Particle KS6040 GROOVING
(Improved Fracture Resistance)
Low Fracture Resistance High
Continuous Light Interruption Interruption
CF1 Honeycomb Structure Ceramic Heat-Resistant Alloy Machining CUT-OFFH
J
What is Honeycomb structure ceramic? Comparison of Wear Resistance N
P
Honeycomb structure ceramic is a composite material RTHREADING
consisting of a core (gray portion) and shell (white portion) T
Prolonged tool life /PTF8FBS JO
Notching Flank Wear Notching Flank Wear B89
and acceleration of machining
Competitor C CF1 HSK TOOLING SPARE PARTS
of heat-resistant alloys
Core
Competitor C Competitor C
Shell Workpiece Material: Ni-base Heat-Resistant Alloys
CF1 CF1 Tool Geometry: RNGN120400
Notching Flank Wear Vc = 490sfm, D.O.C. = 0.039"
Feed Rate f =0.006ipr Wet
Ceramic Insert Identification System 4 TECHNICAL
$ / ( "
Refer to B13 for "Indexable Turning Inserts Identification System" &EHF1SFQ
How to Identify Edge Preparation INDEX
Symbol Cutting Edge Spec. Example Shape
0.006" X 25°
Edge Prep. S Chamfered and S00625 Chamfered and m
Honed Cutting edge Honed Cutting edge )POFE
T Chamfered Cutting edge T00825 0.008" X 25° m
Chamfered Cutting edge
Refer to B13 for insert color kyocera@kyocera-tools.ru
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