Kyocera - Каталог фрезерование 2017 ENG
для заказа - kyocera@kyocera-tools.ru
MFH-RAPTOR HIGH FEED MILLING
4 Fracture Resistant Grades for Stable Machining Newly Developed GRADES A
of Difficult-to-cut Material Tougher Substrate B
C
• For Ni-base heat resistant alloy and martensitic stainless steel Smooth TiN Layer LINEUP / INSERTS 45 / 70 LEAD D
• High heat resistance and wear resistance with CVD coating Smooth & less adhesion with E
• Improved stability due to thin film coating technology improved stability F
G
CA6535 Tough -Al2O3 Layer H
Prevents oxidation and wear of J
• For titanium alloy and precipitation hardened stainless steel coating layer due to high 75 LEAD K
• Stabilized milling operation and long tool life with Kyocera's heat-resistance of aluminum oxide O
P
MEGACOAT NANO coating technology Special Interlayer R
• Improved stability due to thin film coating technology Prevents peeling of coating layer T
PR1535 Ultra Fine TiCN Layer
High aspect ratio and micro columnar
TiCN coating layer improves abrasive
wear resistance
MEGACOAT NANO
Layer Structure
90 LEAD
Wear Resistance Comparison Ni-Base Heat-Resistant Alloys HIGH FEED
Alloy Tool Steel (D2)
0.012 0.012
Competitor D Competitor E Competitor F CA6535 (GM)
Competitor C
MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS
0.008 0.008
Wear (in)
Wear (in)
PR1525 (GM)
0.004 0.004
0.000 10 20 30 40 50 60 70 80 0.000 5 10 15 20
0 0
Cutting Time (min) Cutting Time (min)
Vc = 490 sfm, fz = 0.059 ipt, D.O.C. ae = 0.039” 0.630”, Dry Vc = 98 sfm, fz = 0.0315 ipt, D.O.C. ae =0.039” 1.575”, Wet
C ase Studies Machined Portion 3 Times the 304 Chattering Reduced
Machining Efficiency (Stainless Steell) 1.6 Times Machining Efficiency
SFVAF22B
(Forged Alloy Steel) • Clutch Chip Removal = 3.54in3/min
• Vc = 390 sfm
• Turbine Parts • fz = 0.0472 ipt
• Vc = 520 sfm • D.O.C. ae=
• fz = 0.0461 ipt
• D.O.C. ae = 0.039" 0.787"
• Dry
0.059" max. 6.299" • MFH32-S32-10-2T (2 inserts)
• Dry • SOMT100420ER-GM
• MFH160R-14-8T (8 inserts)
• SOMT140520ER-GM (PR1535)
(PR1525) PR1535
PR1525 Chip Removal = 43.94in3/min
Competitor G Chip Removal = 14.65in3/min Competitor H Chip Removal = 2.20in3/min TECHNICAL
Small machining noise even at 3 times higher feed rate. Competitor H caused chattering but MFH realized stable machining.
Good edge condition without chipping and stable machining. Good edge condition and long tool life.
(User Evaluation) (User Evaluation) INDEX
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www.kyocera-tools.ru