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Kyocera - Каталог фрезерование 2017 ENG

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INSERT GRADES

CVD COATED CARBIDE                                                                                                                                                                                                            GRADES

                                                                        CVD (Chemical Vapor Deposition)                CVD COATED CARBIDE                                                                                                                                                                                     A
                                                                                                                                                                                                                                                                                                                              B
                                                                                       N2         Reactor              KYOCERA’s CVD coated carbide grades are based on ceramic                                               LINEUP / INSERTS 45 / 70 LEAD                                                                 C
                                                                        CH4                       Heater               thin film technology and provide stable, efficient cutting at high                                                                                                                                     D
                                                                                                                       speeds or heavily interrupted applications.
                                                                                                   Products (Inserts)
                                                                                                                       • Applicable from low to high speed cutting and from finishing to
                                                                                                     Vacuum pump         roughing

                                                                                 H2        TiCl4                       • Stable cutting is achieved due to the superior toughness and
                                                                                                                         crack resistance
                                                                        Features                  Trap
                                                                                                                       • Cutting times are reduced due to good chip control from
                                                                        Equally deposited on face                      effective chipbreakers
                                                                         Easy application for multilayer deposition
                                                                        Enabling thick coating

                                                                        Processing Temperature: 900° ~ 1100°C                                                                                                                 75 LEAD

FEATURES OF CVD COATED CARBIDE

Material                    Description Color                  Main Component                                                                   Advantages                                                                         E90 LEAD
                                                                                                                                                                                                                                   F
                                                              (Coating Composition)        · Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance                   G
                                                                                           · Application: High speed and high efficiency steel machining                                                                          H
                            CA510 Gold                                  Micro Columnar                                                                                                                                             J
                                                                        TiCN+Al2O3+TiN     · Special substrate and tough coating film provides thermal deformation and high wear resistance                                        K
                                                                                           · Application: Continuous to light interrupted steel machining (general use)                                                           O
                            CA515 Gold                                  Micro Columnar                                                                                                                                             PHIGH FEED
                                                                        TiCN+Al2O3+TiN     · Special substrate and tough coating film provides high wear and fracture resistance                                                   R
                                                                                           · Application: 1st choice for steel machining                                                                                          T
                            CA525 Gold                                  Micro Columnar
                                                                        TiCN+Al2O3+TiN     · Special tough substrate and tough coating film provides high stability and wear resistance                                      A9
                                                                                           · Application: General to heavy interrupted machining (stability oriented)
                 P CA530                                Gold            Micro Columnar                                                                                                                                              MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS
                             CA5505                     Gold            TiCN+Al2O3+TiN     · Improved wear resistance due to hard carbide substrate and micro columnar structure of coating composition
                                                                                           · Application: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron
                 Steel                                                  Micro Columnar
                                                                        TiCN+Al2O3+TiN     · Improved wear resistance and longer tool life due to micro columnar structure of coating composition
                                                                                           · Application: High speed cutting of steel, continuous to light interruption
                            CA5515 Gold                                 Micro Columnar
                                                                        TiCN+Al2O3+TiN     · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
                                                                                           · Application: First choice for general cutting of steel, roughing to interruption
                            CA5525 Gold                                 Micro Columnar
                                                                        TiCN+Al2O3+TiN     · Improved toughness due to tougher carbide substrate
                                                                                          · Application: Roughing to heavy interrupted cutting of steel
                            CA5535 Gold                                 Micro Columnar
                                                                        TiCN+Al2O3+TiN     · Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
                                                                                           · Application: Cut-off, grooving and multi-function cutting of steel
                            CR9025 Gold                                 Columnar
                                                                        TiCN+TiN           · Specialized carbide substrate for stainless steel cutting, excellent wear resistance
                                                                                           · Application: Continuous to light interrupted cutting of stainless steel
                 M          CA6515 Gold                                 Micro Columnar
                                                                        TiCN+Al2O3+TiN     · Specialized carbide substrate for stainless steel cutting, excellent notching resistance and toughness
                                                                                           · Application: First choice for general cutting of stainless steel, from finishing to roughing, continuous to interruption
                 Stainless  CA6525 Gold                                 Micro Columnar
                   Steel                                                TiCN+Al2O3+TiN     · Excellent high temperature stability due to plastic deformation and oxidation wear resistance
                                                                                           · Application: Continuous to light interrupted high speed cutting of cast iron
                            CA4010 Gold                                     Columnar
                                                                        TiCN+Al2O3+TiN     · Improved wear resistance due to micro columnar structure of coating composition
                  K         CA4115 Gold                                                    · Application: Nodular cast iron cutting, continuous to light interruption
                                                                        Micro Columnar
                 Cast Iron  CA4120 Gold                                 TiCN+Al2O3+TiN     · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
                                                                                           · Application: Roughing to heavy interrupted cutting of nodular cast iron
                            CA4505   Blackish                           Micro Columnar
                            CA4515     gray                             TiCN+Al2O3+TiN     · Stable, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
                                                                                           · Application: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting
                                     Blackish                           Micro Columnar
                                       gray                                TiCN+Al2O3      · Stable, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
                                                                                           · Application: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting
                                                                        Micro Columnar
                                                                           TiCN+Al2O3

 Application Map

                  Steel                                                                                                     Stainless Steel

                            CA510                                                                                                           High  CA6515

Wear Resistance         P05 CA515                                                                                           Classification          CA6525                                                                          TECHNICAL
                  Conventional                          CA525
                 Coated Carbide                                   CA530                                                                     Low   (First Choice Grade)            PR1125

                                  P15                   P25                                                                                                                       Interruption

                                          Conventional
                                        Coated Carbide

                                                        Conventional
                                                        Coated Carbide
                                                                        P35                                                                       Continuous  Light Interruption                                              INDEX

                                                                        Conventional                                        Application
                                                                        Coated Carbide

                                     Stability

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                                                                                                     www.kyocera-tools.ru
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