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Kyocera - Каталог фрезерование 2017 ENG

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        INSERT GRADES

     CERMETGRADES                                                                                                                   CERMET

A                                                                                                                                   KYOCERA is known as the leading manufacturer of cermets. Cermet is a composite
                                                                                                                                    material combining Ceramic and Metal. Typical materials used in cermets are TiC, TiN,
                                                                                                                                    TiCN and NbC. Designed to provide long tool life and excellent surface finishes, cermets
                                                                                                                                    combine toughness with superior wear resistance.

                                                                                                                                    PVD COATED CERMET

                                                                                                                                    PVD Coated Cermet is a cermet substrate with a thin coating offering high wear resistance
                                                                                                                                    and high adhesion resistance. The coating is applied by PVD (Physical Vapor Deposition)
                                                                                                                                    technology. Generally because of the low processing temperature of PVD compared with
                                                                                                                                    CVD, PVD Coated Cermet features less deterioration and more bending strength.

        FEATURES OF CERMET & PVD COATED CERMET

        Material                                                          Description                Color      Main Component                                                       Advantages

         P                                                                      TN610                          (Coating Composition)  · Inner structure has high toughness and chipping resistance along with thermal shock resistance
                                                                                                                                      · A pplication: Recommended cermet for high wear resistance
            Steel                                                               TN620                Gray                     TiCN
                                                                               TN6010                                                 · Inner structure has high toughness and chipping resistance along with thermal shock resistance
                                                                                                     Gray                     TiCN    · A pplication: Recommended cermet for stable steel machining and high quality surface finish
                                                                           (Super Micro-Grain)
                                                                                                     Gray                     TiCN    · Improved surface cermet with superior wear resistance and toughness
                                                                                 TN60                                                 · A pplication: Economical uncoated cermet for steel
                                                         Cermet                TN6020                Gray          TiCN+NbC
                                                                                                                                      · G eneral purpose cermet with superior wear resistance and toughness
                                                                           (Super Micro-Grain)       Gray                     TiCN    · A pplication: Cutting of steel and stainless steel

                                                                              TN100M                 Gray          TiCN+NbC           · S uper micro-grain cermet with superior wear resistance and toughness
                                                                                                                                      · A pplication: Steel and stainless steel cutting
                                                         MEGACOAT                TC40                  Gray            TiC+TiN
                                                            NANO Cermet                                                               · T ough cermet with improved oxidation resistance and thermal shock resistance
                                                                                PV710                  Gold              TiCN         · A pplication: Milling of steel at high speed
                                                         MEGACOAT Cermet                                       (MEGACOAT NANO)
                                                                                PV720                  Gold                           · G ood balance of wear resistance and toughness
                                                                               PV7010                                    TiCN         · A pplication: Grooving and threading of steel
                                                                                                     Blackish  (MEGACOAT NANO)
                                                                           (Super Micro-Grain)         Red                            · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
                                                                                                                         TiCN         · A pplication: Recommended cermet for long tool life and stable machining for high speed continuous cuts
                                                                               PV7025                Blackish      (MEGACOAT)
                                                                                                       Red                            · MEGACOAT NANO efficient machining with high quality surface finishes and superior wear and adhesion resistance
                                                                           (Super Micro-Grain)                           TiCN         · A pplication: Recommended cermet for stable steel machining and high quality surface finish
                                                                                                     Blackish      (MEGACOAT)
                                                                               PV7040                  Red                            · H eat-resistant MEGACOAT on improved surface cermet with excellent wear resistance and toughness
                                                                                                                       TiC+TiN        · A pplication: Stable and improved tool life in steel cutting, excellent surface finish
                                                                                                                   (MEGACOAT)
                                                                                                                                      · M EGACOAT on the super micro-grain cermet
                                                                                                                                      · A pplication: High strength and long life given by MEGACOAT

                                                                                                                                      · MEGACOAT on the super micro-grain cermet
                                                                                                                                      · Application: Grooving of steel

         K                                                                      PV7005               Blackish         TiC+TiN         · H eat-resistant MEGACOAT on cermet with excellent wear resistance
                                                                                                       Red         (MEGACOAT)         · A pplication: High speed finishing of gray and nodular cast iron
        Cast Iron

         Application Map                                                                                                              TN-Series (Uncoated Cermet)

        Low  Cutting Speed  High                       PV7005                                                                            TN610: High Wear Resistance
                                                              PV710                                                                        TN620: Chipping Resistance
                                                             TN610
                                                                                                                                       PV-Series (MEGACOAT NANO Cermet)
                                                                                                      PV720
                                                                                                   TN620                                   PV710: Long Tool Life and Stable Machining for High Speed Continuous Cuts
                                                                                                                                           PV720: First Recommendation for Efficiency and High Quality Surface Finish
                                                                                                               Coated
                                                                                                               Carbide

                                    Continuous                                 Light Interruption            Interruption

                              Finishing  Fracture Resistance  Roughing                                                               PVD (Properties)

         PVD (Coating)

                                    PVD (Physical Vapor Deposition)                                                                                   40

        Reacted Gas (N2)                                 Electric Gun                                                                 (GPa) Hardness  35
                                                                 Electric Beam                                                                        30
                                                                                                                                                      25
                                                                      (Rotation)                                                                      20
                                                                                                                                                      15
                                                                      (Revolution)                                                                    10

                                                                       Products                                                                           400
                                                                       Workpiece mounting

                                                                                      Vacuum pump

                                                                           Ion  Features

                                    Coating Material                             No Deterioration                                                            600 800 1000 1200               1400
                                               (Ground)                          No Loss of Bending Strength                                                      (C) Oxidation Temperature
                                                         +-                      E xcellent Chipping Resistance
                                                             Power Source

                                                         Processing Temperature: 400° ~ 600°C                                                         Low Oxidation Resistance High

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                                                                                               www.kyocera-tools.ru
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