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BASIC FORMULAS (Inch / Metric)
M illing (Inch) Table Feed with f1 Compensation (inches/minute)
= IPT x N x RPM x f1
A GRADES
Surface Speed per Minute Metal Removal Rate
SFM = .262 DIA RPM Q =WOC DOC IPM (in/min)
B Revolutions per MinuteINSERTS Horsepower Required at the Spindle
RPM = 3.82 SFM HPS = Q UHP
DIA
Horsepower Required at the Motor
C Feedrate (inches/minute)CBN & PCD
H PM = HEPFFS
IPM = IPT N RPM
Feedrate (inches/tooth) Time in Cut (seconds)
E Programmed IPT = tcchoipsMax
TURNING T= 15.7 DIA LOC
SFM IPR N
Radial Chip Thinning for 90 Cutters or
(( ))FBORING f1 = 1/2 Dia T = 60 IPMLOC
Ae
Dia -1
Ae
G Definition of TermsGROOVING
DIA = Cutter Diameter (Inches)CUT-OFF WOC = Width of Cut (Inches)
ap= Axial depth of Cut (Inches) LOC = Length of Cut (Inches)
SOLID END MILLS THREADING N = Number of Effective Teeth in Cutter
H EFF = Machine Efficiency Q = Metal Removal Rate (Cubic Inches per Minute)
RPM = Revolutions per Minute
f = Feedrate (See IPM, IPR and IPT) SFM = Surface Speed (Feet per Minute)
HPM = Horsepower Required at the Motor (HP) T = Time (in Seconds)
tchip Max = Maximum Recommended Chip Thickness (Inches)
J HPS = Horsepower Required at the Spindle (HP) UHP = Unit Horsepower Factor
= Lead Angle
IPM = Feedrate (Inches per Minute)
IPR = Feedrate (Inches per Revolution)
L IPT = Feedrate (Inches per Tooth)
f1 = Cutter Compensation Factor
M M illing (Metric)MILLING
SPARE PARTS C utting Speed
P Vc = x Ds x n Vc : Cutting Speed [m/min]
1000 Ds : End Mill Diameter [mm]
n : Spindle Revolution [min-1]
R TECHNICAL
P ower Requirement fz : Feed Per Tooth [mm/t]
Vf : Table Feed [mm/min]
T INDEX fz = Vf Z : Number of Inserts
Zxn n : Spindle Revolution [min-1]
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