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Kyocera - Инструмент для обработки мелких деталей 2016 ENG

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      MEW

       Mounting the Insert                                                                                                                                         GRADES                     A
                                                                                                                                                                                               B
      1. Be sure to remove dust and chips from the insert mounting pocket.                                                                                          INSERTS                    C
      2. Apply anti-seize compound on portion of taper and thread of clamp screw.                                                                                                              E
                                                                                                                                                                                               F
         Attach the screw (magnetic head) to the front end of the wrench.                                                                                                                     G
         While lightly pressing the insert against the pocket walls,                                                                                                                          H
                                                                                                                                                                                               J
            put the screw into the hole of the insert and tighten. (Ref. to Fig. 1.)                                                                                                           L
            Align M3 screw slightly inclined.                                                                                                                                                  M
            (Ref. to Fig. 2.) surface of the insert.                                                                                                                                           P
                                                                                                                                                                                               R
      3. When tightening the screw, make sure that the wrench is parallel to the screw.                                                                             CBN & PCD                  T
         For recommended torque, Ref. to  M9
                                                                                                                                                                    TURNING
      4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the
         pocket floor of the holder or between the insert side surfaces and the pocket walls of the holder.
         If there is any clearance, remove the insert and mount it again according to the above steps.

       Recommended Cutting Conditions

      Chipbreaker                          Feed Rate                                Recommended Insert Grade                          Applicable Chipbreaker Range
                                                                                                                                                 (Shouldering)
                                              fz (ipt)                                             Vc (sfm)

                      Workpiece            Toolholder Description                   MEGACOAT NANO                        CVD Coated
                        Material                                                                                           Carbide
                                           MEW0625~MEW0750
                   Carbon Steel               MEW16~MEW18     MEW20              PR1535 PR1525 PR1510 CA6535                                                        BORING

                                           0.002~0.004~0.008 0.003~0.006~0.010   390~590~820 400~600~825  -            -

                   Alloy Steel             0.002~0.004~0.006 0.003~0.006~0.008   330~520~720 325~525~725  -            -

                   Mold Steel              0.002~0.003~0.005  0.003~0.005~0.008  260~460~590 250~450~600  -            -                                          GROOVING
                                           0.002~0.003~0.005  0.003~0.005~0.006
                   Austenitic Stainless    0.002~0.003~0.005  0.003~0.005~0.008                           -            -
                   Steel                   0.002~0.003~0.005  0.003~0.005~0.008  325~525~650 325~525~650
                                           0.002~0.004~0.007  0.003~0.007~0.010
                   Martensitic Stainless                                         500~650~825  -            - 600~775~975
                   Steel
      GM           Precipitation Hardened                                        300~400~500  -            -            -                                          CUT-OFF

                   Stainless Steel

                   Gray Cast Iron                                                -             -                        -
                                                                                                            400~600~825

                   Nodular Cast Iron       0.002~0.003~0.005 0.003~0.006~0.008   - - 325~500~650 -                                                                 THREADING SOLID END MILLS
                   Ni-base                 0.002~0.003~0.005 0.003~0.005~0.006
                   Heat Resistant Alloy    0.002~0.003~0.005 0.003~0.006~0.008   250~325~500  -            - 75~100~150
                   Titanium Alloys
                                                                                              -                        -
                                                                                 125~200~250                100~150~225

                   Carbon Steel            0.002~0.004~0.007 0.003~0.006~0.008   390~590~820 400~600~825  -            -

                   Alloy Steel             0.002~0.003~0.005 0.003~0.005~0.007   330~520~720 325~525~725  -            -

                   Mold Steel              0.002~0.003~0.005  0.003~0.004~0.006                           -            -
                                           0.002~0.003~0.005  0.003~0.004~0.006  260~460~590 250~450~600
                                           0.002~0.003~0.005  0.003~0.004~0.006
                   Austenitic Stainless    0.002~0.003~0.005  0.003~0.004~0.006  325~525~650 325~525~650  -            -
                   Steel                   0.002~0.003~0.004  0.003~0.004~0.005
      SM           Martensitic Stainless   0.002~0.003~0.005  0.003~0.005~0.006  500~650~825  -            - 600~775~975                                          MILLING

                   Steel

                   Precipitation Hardened                                                     -            -            -
                   Stainless Steel                                               300~400~500

                   Ni-base                                                       75~100~150   -            - 75~100~150                                           SPARE PARTS
                   Heat Resistant Alloy

                   Titanium Alloys                                               125~200~250 - 100~150~225 -

                   Carbon Steel            0.002~0.004~0.008 0.003~0.008~0.012                            -            -
                                                                                 390~590~820 400~600~825

                   Alloy Steel             0.002~0.004~0.006 0.003~0.008~0.010   330~520~720 325~525~725  -            -                                          TECHNICAL

                   Mold Steel             0.002~0.003~0.005  0.003~0.006~0.009  260~460~590 250~450~600  -            -
                                           0.002~0.003~0.005  0.003~0.005~0.006
                   Austenitic Stainless    0.002~0.003~0.005  0.003~0.005~0.008  325~525~650 325~500~650  -            -
                   Steel                   0.002~0.003~0.005  0.003~0.005~0.008
                                           0.002~0.004~0.008  0.003~0.009~0.012
                   Martensitic Stainless                                                      -            -                                                      INDEX
                   Steel                                                         500~650~825                             590~790~980
      GH           Precipitation Hardened
                                                                                 300~400~500  -            -            -
                   Stainless Steel

EM11               Gray Cast Iron                                                - - 400~600~825 -

                   Nodular Cast Iron       0.002~0.003~0.006 0.003~0.007~0.010   -             -                        -
                   Ni-base                 0.002~0.003~0.005 0.003~0.005~0.006                              325~500~650
                   Heat Resistant Alloy    0.002~0.003~0.005 0.003~0.006~0.008
                   Titanium Alloys                                               70~100~160   -            - 70~100~160

                                                                                 130~200~260 - 100~160~230 -

       Machining with coolant is recommended for Titanium Alloy.                 1st Recommendation  2nd Recommendation

                                                                                 kyocera@kyocera-tools.ru                                                           M11
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