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MEW
Mounting the Insert GRADES A
B
1. Be sure to remove dust and chips from the insert mounting pocket. INSERTS C
2. Apply anti-seize compound on portion of taper and thread of clamp screw. E
F
Attach the screw (magnetic head) to the front end of the wrench. G
While lightly pressing the insert against the pocket walls, H
J
put the screw into the hole of the insert and tighten. (Ref. to Fig. 1.) L
Align M3 screw slightly inclined. M
(Ref. to Fig. 2.) surface of the insert. P
R
3. When tightening the screw, make sure that the wrench is parallel to the screw. CBN & PCD T
For recommended torque, Ref. to M9
TURNING
4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the
pocket floor of the holder or between the insert side surfaces and the pocket walls of the holder.
If there is any clearance, remove the insert and mount it again according to the above steps.
Recommended Cutting Conditions
Chipbreaker Feed Rate Recommended Insert Grade Applicable Chipbreaker Range
(Shouldering)
fz (ipt) Vc (sfm)
Workpiece Toolholder Description MEGACOAT NANO CVD Coated
Material Carbide
MEW0625~MEW0750
Carbon Steel MEW16~MEW18 MEW20 PR1535 PR1525 PR1510 CA6535 BORING
0.002~0.004~0.008 0.003~0.006~0.010 390~590~820 400~600~825 - -
Alloy Steel 0.002~0.004~0.006 0.003~0.006~0.008 330~520~720 325~525~725 - -
Mold Steel 0.002~0.003~0.005 0.003~0.005~0.008 260~460~590 250~450~600 - - GROOVING
0.002~0.003~0.005 0.003~0.005~0.006
Austenitic Stainless 0.002~0.003~0.005 0.003~0.005~0.008 - -
Steel 0.002~0.003~0.005 0.003~0.005~0.008 325~525~650 325~525~650
0.002~0.004~0.007 0.003~0.007~0.010
Martensitic Stainless 500~650~825 - - 600~775~975
Steel
GM Precipitation Hardened 300~400~500 - - - CUT-OFF
Stainless Steel
Gray Cast Iron - - -
400~600~825
Nodular Cast Iron 0.002~0.003~0.005 0.003~0.006~0.008 - - 325~500~650 - THREADING SOLID END MILLS
Ni-base 0.002~0.003~0.005 0.003~0.005~0.006
Heat Resistant Alloy 0.002~0.003~0.005 0.003~0.006~0.008 250~325~500 - - 75~100~150
Titanium Alloys
- -
125~200~250 100~150~225
Carbon Steel 0.002~0.004~0.007 0.003~0.006~0.008 390~590~820 400~600~825 - -
Alloy Steel 0.002~0.003~0.005 0.003~0.005~0.007 330~520~720 325~525~725 - -
Mold Steel 0.002~0.003~0.005 0.003~0.004~0.006 - -
0.002~0.003~0.005 0.003~0.004~0.006 260~460~590 250~450~600
0.002~0.003~0.005 0.003~0.004~0.006
Austenitic Stainless 0.002~0.003~0.005 0.003~0.004~0.006 325~525~650 325~525~650 - -
Steel 0.002~0.003~0.004 0.003~0.004~0.005
SM Martensitic Stainless 0.002~0.003~0.005 0.003~0.005~0.006 500~650~825 - - 600~775~975 MILLING
Steel
Precipitation Hardened - - -
Stainless Steel 300~400~500
Ni-base 75~100~150 - - 75~100~150 SPARE PARTS
Heat Resistant Alloy
Titanium Alloys 125~200~250 - 100~150~225 -
Carbon Steel 0.002~0.004~0.008 0.003~0.008~0.012 - -
390~590~820 400~600~825
Alloy Steel 0.002~0.004~0.006 0.003~0.008~0.010 330~520~720 325~525~725 - - TECHNICAL
Mold Steel 0.002~0.003~0.005 0.003~0.006~0.009 260~460~590 250~450~600 - -
0.002~0.003~0.005 0.003~0.005~0.006
Austenitic Stainless 0.002~0.003~0.005 0.003~0.005~0.008 325~525~650 325~500~650 - -
Steel 0.002~0.003~0.005 0.003~0.005~0.008
0.002~0.004~0.008 0.003~0.009~0.012
Martensitic Stainless - - INDEX
Steel 500~650~825 590~790~980
GH Precipitation Hardened
300~400~500 - - -
Stainless Steel
EM11 Gray Cast Iron - - 400~600~825 -
Nodular Cast Iron 0.002~0.003~0.006 0.003~0.007~0.010 - - -
Ni-base 0.002~0.003~0.005 0.003~0.005~0.006 325~500~650
Heat Resistant Alloy 0.002~0.003~0.005 0.003~0.006~0.008
Titanium Alloys 70~100~160 - - 70~100~160
130~200~260 - 100~160~230 -
Machining with coolant is recommended for Titanium Alloy. 1st Recommendation 2nd Recommendation
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