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Kyocera - Инструмент для обработки мелких деталей 2016 ENG

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     MECX                                                                                                         RECOMMENDED CUTTING CONDITIONS

      Recommended Cutting Conditions

                                               Feed Rate                                                       Recommended Insert Grade                                      GRADES                     A
                                                                                                                                                                                                        B
                                                  fz (ipt)                                                                    Vc (sfm)                                                                  C
                                                                                                                                                                                                        E
     Workpiece                       JS                                     JT                   MEGACOAT         MEGACOAT                          PVD Coated   CVD Coated                             F
      Material                                                                                       NANO                                             Carbide       Carbide                             G
                                  Chipbreaker                           Chipbreaker                                                                                CA6535                               H
                                                                                                   PR1535    PR1225                  PR1210         PR830               -                               J
                                                                                                                                                                                                       L
     Carbon Steel                 0.002~0.003~0.004 0.002~0.004~0.005                                                               -                                 -    INSERTS                    M
                                                                                                390~590~820  390~590~820                     390~490~590                                                P
                                                                                                                                                                       -                               R
     Alloy Steel                  0.002~0.0025~0.003 0.002~0.003~0.004                                                              -                                                                 T
                                                                                                330~520~720  330~520~720                     330~460~590                -
                                                                                                                                                                      
     Mold Steel                   0.002~0.0025~0.003 0.002~0.003~0.004                                                              -                         590~790~980  CBN & PCD
                                                                                                260~460~590  260~460~590                     260~390~490
                                                                                                       
     Austenitic Stainless Steel   0.001~0.0015~0.002 0.002~0.0025~0.003                                                             -              -
                                                                                                390~590~820  390~590~820
                                                                                                       
     Martensitic Stainless Steel  0.001~0.0015~0.002 0.002~0.0025~0.004                                        ---
     Precipitation Hardened       0.001~0.0015~0.002 0.002~0.0025~0.004                         490~660~820
     Stainless Steel              0.002~0.003~0.004 0.003~0.004~0.006                                         ----                                                          TURNING
     Gray Cast Iron
                                                                                                300~390~490    -                                   -                  -
                                                                                                                             390~590~820
                                                                                                        -                                                              -
     Nodular Cast Iron            0.002~0.0025~0.003 0.003~0.004~0.005                                         -                                   -                       BORING
                                                                                                        -                    330~490~660                        70~100~160
                                                                                                                                                                       -
     Ni-base Heat Resistant Alloy 0.001~0.0015~0.002 0.002~0.0025~0.003                                       ---
                                                                                                70~100~160
     Titanium Alloy               0.002~0.0025~0.003 0.003~0.004~0.005                                         -                                   -                        GROOVING
                                                                                                                            100~160~230
                                                                                                130~200~260

      Machining with coolant is recommended for Titanium Alloy.                                                              1st Recommendation  2nd Recommendation

      Ramping, Helical Milling                                                                                                                                              CUT-OFF
                                               Ramping, Helical Milling

     • Ramping angle is recommended to be < °.                                                               Cutting Dia.   Unit      Applicable        Maximum             THREADING SOLID END MILLS
     • Refer to each tool's cutting performance list for the depth of helical milling.                                      inch       Inserts    Ramping Angle (°)
                                                                                                                  0.315                             Not Recommended
       Use compressed air during cutting.                                                                         0.400     metric  BDMT0703 type
                                                                                                             0.472, 0.551                                    1.5°
                                                                                                                  0.630                                       2.0°          MILLING
                                                                                                             0.669, 0.709                                    3.0°
                                                                                                                                                               1.5°          SPARE PARTS
                                                                                                                     8                              Not Recommended
                                                                                                                   10                                        1.5°
                                                                                                                 12,14                                       2.0°
                                                                                                                    16                                        3.0°
                                                                                                                 17,18                                       1.5°
                                                                                                                    20                                        2.0°
                                                                                                                    21                                        1.8°
                                                                                                                    25                                        1.3°

      Guidance of minimum cutting dia. for helical cutting.

       MECX                       Toolholder Dia.                       8                      10  12          14                16     17           18          20
     BDMT0703                                                                                   14  18          22                26     28           30          34
                                 Guidance of minimum cutting dia. for   Helical cutting is not  17  21          25                29     31           33          37  TECHNICAL
         type                                  helical cutting.            recommended.

                                 Guidance of minimum cutting dia. to
                                  have flat bottom by helical cutting.

       MECX                                Toolholder Dia.              21                     25                                                                          INDEX
     BDMT0703                    Guidance of minimum cutting dia. for   36                     44
                                                                        39                     47
         type                                  helical cutting.
                                 Guidance of minimum cutting dia. to
                                  have flat bottom by helical cutting.

EM7

                                                                        kyocera@kyocera-tools.ru                                                                             M7
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