Kyocera - Основной каталог 2011-2012 ENG
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CERACUT Plunge & Turn Recommended Cutting Conditions
GMG GMM GMN GMGA
Recommended InsertGrade (Cutting Speed: m/min) Grooving Longitudinal turning
Width (mm) Width (mm)
Workpiece Cermet CVD PVD Carbide Remarks
Material Coated Carbide Coated Carbide
TN90 2.0~3.0 4.0 5.0 6.0 / 8.0 2.0~3.0 4.0 5.0 6.0 / 8.0
CR9025
PR915 f (mm/rev) f (mm/rev)
PR930
PR905
KW10
Carbon Steel 100~220 80~200 80~200 80~200 - - 0.05~0.15 0.10~0.25 0.15~0.35 0.20~0.35 0.10~0.20 0.15~0.30 0.20~0.40 0.25~0.40
Alloy Steel 80~200 70~180 70~180 70~180 - - 0.05~0.15 0.10~0.25 0.15~0.35 0.20~0.35 0.10~0.20 0.15~0.30 0.20~0.40 0.25~0.40
Stainless Steel 70~160 60~150 60~150 60~150 - - 0.05~0.15 0.10~0.20 0.15~0.35 0.20~0.35 0.10~0.20 0.15~0.25 0.20~0.40 0.25~0.40 Coolant
Cast Iron - - - - 100~200 70~150 0.05~0.20 0.10~0.30 0.15~0.40 0.20~0.40 0.10~0.25 0.15~0.35 0.20~0.45 0.25~0.45
Aluminum - - - - - 200~500 0.05~0.20 0.08~0.25 0.10~0.25 0.12~0.30 0.10~0.20 0.10~0.25 0.10~0.25 0.15~0.30
Brass - - - - - 100~200 0.05~0.15 0.08~0.20 0.10~0.25 0.12~0.30 0.10~0.20 0.10~0.25 0.10~0.25 0.15~0.30
See the notes below for Longitudinal turning conditions. : 1st Recommendation : 2nd Recommendation
When using KGM-T Toolholder
Recommended Conditions G
ap (MAX) mm under 80% of Edge Width ap 0.8w fW
r
f (MAX) mm/rev under 10% of Edge Width f 0.1w
(ap)(f) shall not exceed 1/2 of ap(Max)f(Max) ap
Grooving
Load (mm2) Edge Width (mm) 2.0~2.5 3.0 4.0 5.0 6.0 8.0
apf ~0.20 ~0.36 ~0.64 ~1.00 ~1.44 ~2.56
apf 1 0.8w0.1w=0.04w2
2
When using KGM-T Toolholder (Deep Grooving Type) : Use 90% of KGM conditions
When using KGMM / KGMS / KFMS-8 Toolholder
Recommended Conditions
ap (MAX) mm under 50% of Edge Width ap 0.5w
f (MAX) mm/rev under 4% of Edge Width f 0.04w
apf should be as follows. (Under 50% of KGM)
Load (mm2) Edge Width (mm) 2.0~2.5 3.0 4.0 5.0 6.0 8.0
apf ~0.10 ~0.18 ~0.32 ~0.50 ~0.72 ~1.28
apf 0.02w 2
When using KIGM Toolholder
Recommended Conditions
ap (MAX) mm under 70% of Edge Width ap 0.7w
f 0.08w
f (MAX) mm/rev under 8% of Edge Width
apf should be as follows. (Under 70% of KGM)
Load (mm2) Edge Width (mm) 3.0 4.0 5.0
apf ~0.25 ~0.44 ~0.70
apf 0.04w2
GMG / GMM / GMGA 8030 (Face Grooving)
Recommended InsertGrade (Cutting Speed: m/min) Face Grooving Longitudinal turning
Width (mm) Width (mm)
Workpiece Cermet CVD PVD Coated Carbide Carbide Remarks
Material Coated Carbide 8.0 8.0
TN90 f (mm/rev) f (mm/rev)
CR9025 0.1~0.25
PR915
PR930
PR905
KW10
Carbon Steel 100~220 80~160 80~160 80~160 - - 0.1~0.2
Alloy Steel
Stainless Steel 80~160 70~160 70~160 70~160 - - 0.1~0.2 0.1~0.25
Cast Iron
Aluminum 70~140 60~130 60~130 60~130 - - 0.1~0.2 0.1~0.25 Coolant
Brass
- - - - 80~180 70~130 0.1~0.3 0.1~0.35
- - - - - 200~300 0.08~0.25 0.08~0.30
- - - - - 100~150 0.08~0.25 0.08~0.30
: 1st Recommendation : 2nd Recommendation
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