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Kyocera - Основной каталог 2011-2012 ENG

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     Summary of KGD Grooving

       Features

      1 Various insert lineup

                                                        Smooth chip control

                                                          Newly-introduced chipbreakers designed to cover a variety of workpiece materials.

                                                        High precision edge preparation

                                                          High precision molding technology with tolerance ±0.03 mm (Edge width 2, 3, 4 mm types)

                                                        Highly-reputed MEGACOAT technology

                                                          Long tool life and high efciency machining achieved by superior oxidation

                                                        resistance and wear resistance.

G                                                                                    Chipbreaker Selection

                Application Map

     Grooving and Longitudinal turning                                                                                                                      Application

     High

                                 High feed rate

                               PH
Grooving
                                                        Low   For general                                                           External Grooving                                     Cut-Off            Copying
                                    Cutting Resistance  Feed    purpose

                                                        GL       GM

                      Low cutting                                                    Non-ferrous                                        Low Feed             Carbon Steel High feed rate  Continuous
                          force                                                          Metals                                                               Alloy Steel

         Low GS                                                                       Low rigid                                                             Stainless Steel Interruption
                                                                                       material
         Small                                                Feed Rate    Large

                      Cut-Off

         High

         Cutting Resistance                                              High        Low cutting force                                  Low Feed            General grooving High feed rate General cut-off  Copying

                                                        For general feed                 GS                                                GL                  GM PH PM                                       CM

                                                              purpose    rate

                                                               PM        PH

         Low                                                  Feed Rate    Large
            Small

     Comparison of Chip Control (SCM415 Vc=150m/min, f=0.15mm/rev)

                                                                     GM Chipbreaker                                                 Competitor A                                 Competitor B

                                                        Smooth chip control

         Less chip biting troubles

     Features of MEGACOAT                                                                                                     Wear Resistance Comparison

     40                                                                  MEGACOAT                                             0.20      Cutting Conditions  Competitor C         PR1225:
                                                                                                                              0.15      SNCM439, wet          Competitor D
                     TiC                                                                                                      0.10      Vc=200m/min,                             1st choice for cut-off, grooving and
                                                                                                                                        ap=2.0mm                                 Longitudinal turning
     Hardness GPa30                                                                                                                     f=0.1mm/rev
                                                                                                             Frank wear (mm)                                                     PR1215:
                                                              TiCN
                                                                                                                                                                                 With superior wear resistance,
     20                                                                                                                                                                          recommended for grooving and cut-off
                                                                                                                                                                                 under the stable conditions as well as
                              TiN TiAlN                                                                                                                                          machining of cast iron.

     10                                                                                                                       0.05 Competitor E PR1215

         0 200 400 600 800 1000 1200                                                                                          0.00      20 40 60 80                         100
                                                                                                                                     0         Cutting Time (min)
                     Oxidation onset temperature

G22                                                                               для заказа - kyocera@kyocera-tools.ru www.kyocera-tools.ru
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