Kyocera - Основной каталог 2011-2012 ENG
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CBN A
CBN Insert Grades
KYOCERA CBN is second only to diamond in hardness. CBN (Cubic Boron Nitride) is a
synthetically produced material with high thermal conductivity which provides stable cutting.
Features
• Superior wear resistance when cutting hardened materials
• Suitable for high speed cutting of cast iron and sintered steel
• High thermal conductivity provides stable cutting
Features of CBN
Workpiece Symbol Color Av. Grain CBN Content Hardness of Transverse Advantages
Material Size (m) Rate (%) Substrate (GPa) Strength (MPa)
KBN510 Black 2 50 28 1,000 • Excellent wear resistance and crack resistance, non-coated CBN
45 • Application: Finishing and continuous cutting of hardened die steel
55
KBN525 Black 1 and 50 • Good balance of toughness and wear resistance, non-coated CBN
under 45 25 1,250 • Application: General grade for hardened steel, high stability at high speed
65
0.5-1.5 and high feed cutting
H KBN05M Blackish red 2 27 1,000 • Heat-resistant MEGACOAT on highly heat-resistant CBN substrate
(MEGACOAT) • Application: High speed nishing of hardened steel
Hardened Materials 1 and
KBN10M Blackish red under • Heat-resistant MEGACOAT on CBN with hard binder phase, superior
(MEGACOAT) 1-4 28 1,000 anti-crater wear resistance
• Application: High speed nishing of hardened die steel
KBN25M Blackish red 25 1,250 • Heat-resistant MEGACOAT on micro-grain CBN with heat resistant binder phase
(MEGACOAT) • Application: Stable cutting of hardened steel at high speed
KBN30M Blackish red 30 1,350 • Heat-resistant MEGACOAT on tougher CBN
(MEGACOAT) • Application: Stable cutting of hardened steel for continuous to interrupted cutting
KBN65B Black 2 85 32 1,150 • Excellent wear resistance due to CBN with heat-resistant binder phase, non-coated CBN
• Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
Sintered KBN65M Blackish red 2 85 32 1,150 • Heat-resistant MEGACOAT on CBN with heat-resistant binder phase
Steel (MEGACOAT) 2-4 90 • Application: Stable cutting of sintered steel (ferrous sintered alloy) at low speed
0.5-6 80
K KBN70M Blackish red 9 90 34 1,350 • Heat-resistant MEGACOAT on CBN rich substrate
(MEGACOAT) • Application: General cutting of sintered steel (ferrous sintered alloy) at high speed
Cast Iron
KBN60M Blackish red 33 1,250 • Heat-resistant MEGACOAT on CBN rich substrate with hard binder phase
(MEGACOAT) • Application: High speed nishing of gray cast iron
KBN900 Gold 31 1,050 • TiN coated solid CBN
(TiN COAT) • Application: Heavy duty, interrupted cutting and nishing of hardened steel, hardened roll steel and cast iron
• For KBN35M, see page A13.
Hardness MEGACOAT CBN Advantages of MEGACOAT Improved
Stability
Properties of PVD coated layer MEGACOAT
GPa
40
TiC MEGACOAT
30 TiCN
20 TiN Extended High Speed
TiAIN Tool Life cutting
10 • Long tool life and stable cutting due to superior
hea-resistance and hardness.
0 200 400 600 800 1000 1200 1400
• Improvement of crater wear resistance.
Oxidation temperature (°C)
Application Map
Hardened Materials Sintered Steel Cast Iron
Low Cutting speed High KBN05M Low Cutting speed High KBN70M Low Cutting speed High
KBN25M KBN900
KBN60M
KBN10M KBN30M KBN65M
KBN35M KBN65B
Finishing Medium Roughing Finishing Medium Roughing Finishing Medium Roughing
Continuous Light interruption Interruption Heavy interruption Continuous Light interruption Interruption Continuous Light interruption Interruption
A15
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