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Kyocera - Основной каталог 2011-2012 ENG

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      Cell Fiber                                           Core                                                                                                                                                  Insert Grades

Cell Fiber

 Cell Fiber is a composite material consisting of a fiber
 core (gray portion) and shell (white portion).

Features                                                                                                                       Shell

 • Cell Fibers combine a hard, wear-resistant core and
   a tough shell into one insert.

 • The tough shell stops cracks that form in the core.
 • The characteristics of Cell Fiber are a result of the

   combination of materials and structures.

Features of Cell Fiber

Workpiece              Symbol  Color      Main                                                                                 Advantages
 Material                             Component

 H KBN35M Blackish                        CBN     • Cell Fiber CBN composite material consisting of wear resistant CBN (core) and tough CBN
               (MEGACOAT) red                      (shell)

Hardened Materials                                • Heat-resistant MEGACOAT on tough Cell Fiber CBN
                                                  • Application: Stable cutting of hardened steel at interrupted range

S • Cell Fiber ceramic composite material consisting of wear resistant ceramic (core) and tough
                CF1 Gray Ceramic ceramic (shell)

Heat-Resistant Alloys                             • Application: Cutting of heat-resistant alloys like Inconel

  KBN35M (MEGACOAT Cell Fiber CBN)                                                        KBN35M

      Tough CBN (shell) prevents crack growth                                         Conventional CBN A

Wear-resistant CBN (core)

                                                                                      Competitor CBN B

                                                                                      Competitor CBN C                                                                              (Heavy Interrupted Cutting)
                                                                                                              
                                                                                                                                             
                       Tough CBN (shell)                                                                                                                      Impact (hits)

Application Map                                                                       Heat-Resistant Alloys

   Hardened Steel / Chilled Cast Iron

Low Cutting speed High KBN05M
                                                                                                       Low Cutting speed High
                                          KBN25M                                                                                           CF1

                       KBN10M             KBN30M
                                                     KBN35M

                         Low Fracture resistance (Toughness) High                                                              Low Fracture resistance (Toughness) High
                       Continuous Light interruption Interruption Heavy interruption
                                                                                                                               Continuous  Light interruption  Interruption

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