Kyocera - Основной каталог 2010-2011 ENG
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MECH
Number of Inserts Installed Precautions when installing inserts with notched.
No. of Inserts Installed
1. Install notched inserts by matching the insert with the number of marks on the
BDMT11T308ER- BDMT170408ER- holder body.
No. of Flute
Description No. of Insert
N2 N3 N3 N4 Insert Size 11 type 17 type
Insert No. 23 34
MECH 025- 25-11-4-2T 84 4
2 5
032- 32-11-5-2T 10 5
032- 32-11-5-4T 20 10 10
040- 32-11-6-4T 12 - - Marks
24 12
*Using the cutter with the inserts installed incorrectly will damage the holder.
040-S42-11-6-4T 4
2. When installing notched inserts in ute line, ensure that the number on the
050-S42-11-7-4T 28 14 14 insert is the same as the insert in rst stage. See Fig.1, 2 and 3.
050-W40-11-7-4T
050-S42-11-7-6T 21
6 42 21
050-W40-11-7-6T
MECH 040- 32-17-4-2T 28 - 44 Same Flute
040-S42-17-4-2T 4 20 - Line
050-S42-17-5-4T
050-W40-17-5-4T 10 10
MECH 040R-11-4-4T-M 4 16 8 8 - -
050R-11-5-6T-M 6 30 15 15
Fig.2 Insert No.
MECH 050R-17-2-4T-M 4 8 -- 44
050R-17-4-4T-M 4 16 88
063R-17-3-4T-M 4 12 66
080R-17-4-6T-M 6 24 - - 12 12
100R-17-4-6T-M 6 24 12 12
MECH 063R-17-3-4T 4 12 66
080R-17-4-6T 6 24 - - 12 12 Fig.1 Same ute line Fig.3 Marks
100R-17-4-6T 6 24 12 12
MECH 040R11-6-4T-SK40 4 24 12 12
MECH 050R11-8-4T-BT50 - -
4 32 16 16
M 050R11-8-4T-SK50
MECH 050R17-7-4T-BT50
050R17-7-4T-SK50 - 14 14
4 28 -
063R17-7-4T-BT50
080R17-7-4T-BT50
MECH 100R17-7-6T-BT50 6 42 - - 21 21
Milling
Case studies (Achievement of productivity improvement and machining time reduction)
C45 (S45C) St42-2 (SS400)
Ship parts Plate
Vc=150m/min (n=955min-1)
ap ae=70mm 10mm Vc=150m/min (n=955min-1)
fz=0.2mm/t (Vf=764mm/min)
Dry ap ae=70mm 10mm
MECH050-S42-17-5-4T
4 Flutes fz=0.2mm/t (Vf=760mm/min)
BDMT170408ER-N3
BDMT170408ER-N4 Dry
PR830 MECH050-S42-17-5-4T
MECH 4 flute lines
BDMT170408ER-N3
Advancing Productivity BDMT170408ER-N4 Advancing Productivity
4.6 times! PR830 3.1 times!
Chip removal Q=534cc/min. MECH Chip removal Q=532cc/min.
Competitor A Chip removal Q=115cc/min. Competitor B Chip removal Q=170cc/min.
Comp. A removed 115cc of chips per minute. In contrast, MECH removed 534cc per minute. Machining Comp. B removed 170cc of chips per minute. In contrast, MECH removed 532cc per minute. Machining
productivity improved to 4.6 times. productivity improved to 3.1 times and finished wall condition was excellent.
(Evaluation by the user) (Evaluation by the user)
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