Kyocera - Основной каталог 2010-2011 ENG
для заказа - kyocera@kyocera-tools.ru
MSRS Face Mill Facing
Spare Parts
Clamp Screw Wrench Cartridge Spare Parts Wrench Anti-seize Arbor Clamp Screw
Clamp Screw Compound
Description
MP-1
Close pitch type Coarse pitch typeMSRS 15080R- (M) TT-25L MAP-1806 SB-40140TR DT-15 HH1235
MSRS 15100R- SB-60120TR -
~~
15315R- (M) HH1235
MSRS 15080R- -
MSRS 15100R- for Insert Clamp for Shim Clamp MP-1
Tightening Torque 3.5Nm MP-1
15315R- Tightening Torque
7.5Nm
(M)
(M) TT-25L
SB-60120TR
(M)
for Insert Clamp ---
Tightening Torque
7.5Nm
(M)
MP-1
Coat Anti-seize Compound (MP-1) thinly on clamp screw when insert is xed.
Recommended Cutting Conditions
Workpiece fz (mm/t) Recommended Insert Grade
Material (Cutting Speed Vc : m/min)
PVD Coated Carbide
NB2P+NB3P NB2+NB3 NB2T+NB3T PR660 PR830 PR905
Carbon Steel 0.15 0.2 0.3 150~200 180~220 -
Alloy Steel 0.15 0.2 0.3 150~200 180~220 -
Mold Steel 0.1 0.15 0.2 120~180 150~200 -
Gray Cast Iron 0.2 0.25 0.35 - 180~220 150~250
Nodular Cast Iron
: 1st Recommendation
0.15 0.2 0.3 - 180~220 180~220 : 2nd Recommendation
M Case Studies Improved productivity / Shortened Machining Time
St42-2 (SS400) C50 (S50C)
Milling Plate 500 Rail
Vc=150m/min (n=382min-1)
apae=10125mm Productivity Vc=150m/min (n=300min-1) 140
fz=0.2mm/t (Vf=458mm/min) improved by 4.4 times! apae=6140m
Dry . 6 flutes fz=0.2mm/t (Vf=480mm/min) Productivity
MSRS15125R-6T Dry . 8 flutes improved by 4.7 times!
SPMT1806EDER-NB2
SPMT1806EDER-NB3 MSRS15160R-8T
(PR830) SPMT1806EDER-NB2
SPMT1806EDER-NB3
(PR830)
MSRS Chip Evacuation Rate 572cc/min. MSRS Chip Evacuation Rate 403cc/min.
Competitor’s Cutter A 129cc/min. Competitor’s Cutter B 84cc/min.
[Competitor’s Cutter A] [User’s Comments] [Competitor’s Cutter B] [User’s Comments]
125, 6 flutes Because conditions can be raised drastically, very effective for Machining with 2mm3 passes MSRS can complete machining with 1 pass for what needed
Vc=150m/min (n=382min-1) time crunch. Vc=150m/min (n=300min-1) to be machined with 3 passes usually. Still machining sound of
apae=3125mm Productivity improved by 4.4 times. apae=2140mm MSRS was quiet. Productivity improved by 4.7 times.
fz=0.15mm/t (Vf=344mm/min) fz=0.125mm/t (Vf=300mm/min)
(Evaluation by the user) (Evaluation by the user)
C12A (Cast Iron) C45 (S45C)
Industrial Machine Components Productivity Gear Productivity
improved by 2.5 times! improved by 2.6 times!
Vc=100m/min (n=200min-1) Vc=200m/min (n=255min-1)
apae=10114mm apae=10200mm
fz=0.4mm/t (Vf=635mm/min) fz=0.17mm/t (Vf=600mm/min)
Dry . 8 flutes Dry . 14 flutes
MSRS15160R-8T MSRS15250R-14T
SPMT1806EDER-NB2 SPMT1806EDER-NB2
SPMT1806EDER-NB3 SPMT1806EDER-NB3
(PR830) (PR830)
MSRS Chip Evacuation Rate 724cc/min. MSRS Chip Evacuation Rate 1200cc/min.
Competitor’s Cutter C 290cc/min. Competitor’s Cutter D 459cc/min.
[Competitor’s Cutter C] [User’s Comments] [Competitor’s Cutter D] [User’s Comments]
6 inches, 8 flutes Cutting sound is quiet even when cutting width is less than
Vc=250m/min (n=522min-1) Before ap could not be increased due to high resistance, but MSRS 250, 12 flutes 80 % of cutter dia.
apae=2.5114mm Productivity improved by 2.6 times.
fz=0.25mm/t (Vf=1016mm/min) can increase ap without increasing load on the main spindle. Produc- Vc=120m/min (n=153min-1)
(Evaluation by the user)
M38 tivity improved by 2.5 times. apae=5200mm
(Evaluatioknyboyctheeruas@er) kyocerfza=-0t.o25omlsm./rtu(Vf=459mm/min)
www.kyocera-tools.ru