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Kyocera - Основной каталог 2010-2011 ENG

                                                                             для заказа - kyocera@kyocera-tools.ru

          MagicDrill® DRX type

          DRX type Recommended Cutting Conditions (Coolant)

                        Recommended Insert Grade (Cutting Speed : m/min)                                            Toolholder Type

                            MEGACOAT                      Carbide Cutting
          Workpiece PR1230 PR1225 PR1210 GW15 Dia.
          Material                                                        Dc                2D~3D                  4D                                5D

                        GM         SM            GM       SM (mm)                            GH        SM               f (mm/rev)       GM           GH  SM
                        GH                                                        GM                             GM GH SM

                                                                          13.5~15 0.06~0.10 0.06~0.10 0.04~0.10 0.05~0.08 0.05~0.08 0.04~0.08 0.04~0.07 0.04~0.07 0.04~0.08

          Low Carbon                                                      16~18 0.06~0.12 0.06~0.12 0.06~0.12 0.05~0.10 0.05~0.10 0.05~0.10 0.05~0.08 0.05~0.08 0.04~0.09
                                                                          19~26 0.08~0.14 0.08~0.14 0.06~0.14 0.06~0.12 0.08~0.12 0.05~0.12 0.06~0.10 0.06~0.10 0.04~0.10
          Steel         120-240 120-240

                                                                          27~60 0.08~0.14 0.08~0.14 0.06~0.14 0.06~0.12 0.08~0.12 0.05~0.12 0.06~0.10 0.06~0.10 0.04~0.10

                                                                          13.5~15 0.04~0.14 0.04~0.14 0.04~0.10 0.04~0.10 0.04~0.10 0.04~0.08 0.04~0.08 0.04~0.08 0.04~0.07

          Carbon Steel 100-180 100-180                                    16~18 0.06~0.16 0.06~0.16 0.06~0.12 0.05~0.12 0.05~0.12 0.05~0.10 0.05~0.10 0.05~0.10 0.05~0.08
                                                                          19~26 0.08~0.20 0.08~0.20 0.06~0.14 0.07~0.16 0.07~0.16 0.05~0.12 0.06~0.12 0.06~0.12 0.05~0.10

                                                                          27~60 0.08~0.20 0.08~0.20 0.06~0.14 0.07~0.16 0.07~0.16 0.05~0.12 0.06~0.12 0.06~0.12 0.05~0.10

                                                                          13.5~15 0.04~0.14 0.04~0.14 0.04~0.10 0.04~0.10 0.04~0.10 0.04~0.08 0.04~0.08 0.04~0.08 0.04~0.07

          Alloy steel 100-160 100-160                                     16~18 0.06~0.16 0.06~0.16 0.06~0.12 0.05~0.12 0.05~0.12 0.05~0.10 0.05~0.10 0.05~0.10 0.05~0.08
                                                                          19~26 0.08~0.20 0.08~0.20 0.06~0.14 0.07~0.16 0.07~0.16 0.05~0.12 0.06~0.12 0.06~0.12 0.05~0.10

                                                                          27~60 0.08~0.20 0.08~0.20 0.06~0.14 0.07~0.16 0.07~0.16 0.05~0.12 0.06~0.12 0.06~0.12 0.05~0.10

                                                                          13.5~15 0.04~0.08 0.04~0.08 0.04~0.08 0.04~0.07 0.04~0.07 0.04~0.07 0.04~0.06 0.04~0.06 0.04~0.06

          Die Steel     80-150 80-150                                     16~18 0.06~0.12 0.06~0.12 0.06~0.10 0.05~0.10 0.05~0.10 0.05~0.08 0.04~0.08 0.04~0.08 0.04~0.07
                                                                          19~26 0.08~0.15 0.08~0.15 0.06~0.12 0.06~0.12 0.06~0.12 0.06~0.10 0.05~0.10 0.05~0.10 0.05~0.08

                                                                          27~60 0.08~0.15 0.08~0.15 0.06~0.12 0.06~0.12 0.06~0.12 0.06~0.10 0.05~0.10 0.05~0.10 0.05~0.08

                                                                          13.5~15 0.06~0.10 0.06~0.10 0.04~0.10 0.05~0.08 0.05~0.08 0.04~0.08 0.04~0.07 0.04~0.08 0.04~0.08

          Stainless     70-140 70-140                                     16~18 0.06~0.10 0.06~0.10 0.06~0.12 0.05~0.08 0.05~0.08 0.05~0.11 0.04~0.07 0.04~0.07 0.04~0.10
            Steel                                                         19~26 0.08~0.12 0.08~0.12 0.06~0.14 0.07~0.10 0.07~0.10 0.06~0.12 0.07~0.10 0.07~0.10 0.06~0.12

                                                                          27~60 0.08~0.12 0.08~0.12 0.06~0.14 0.07~0.10 0.07~0.10 0.06~0.12 0.07~0.10 0.07~0.10 0.06~0.12

                                                                          13.5~15 0.08~0.14 ~        ~ 0.06~0.12 ~                 ~ 0.04~0.10 ~        ~

             Gray Cast                           100-150                  16~18 0.08~0.18  ~         ~ 0.08~0.16 ~                 ~ 0.06~0.12 ~        ~
                                                                          19~26 0.08~0.20  ~         ~ 0.08~0.18 ~                 ~ 0.06~0.14 ~        ~
K Iron

                                                                          27~60 0.08~0.20 ~          ~ 0.08~0.18 ~                 ~ 0.06~0.14 ~        ~

                                                                          13.5~15 0.08~0.12 ~        ~ 0.06~0.10 ~                 ~ 0.04~0.08 ~        ~

          Nodular Cast                           80-120                   16~18 0.08~0.16  ~         ~ 0.08~0.14 ~                 ~ 0.06~0.10 ~        ~
                Iron                                                      19~26 0.08~0.18  ~         ~ 0.08~0.16 ~                 ~ 0.06~0.12 ~        ~

Drilling                                                                  27~60 0.08~0.18 ~          ~ 0.08~0.16 ~                 ~ 0.06~0.12 ~        ~

                                                                          13.5~15  ~       ~ 0.06~0.12 ~                   ~ 0.05~0.10 ~            ~ 0.04~0.08

          Non-ferrous                                                   16~18      ~       ~ 0.08~0.14 ~                   ~ 0.06~0.12 ~            ~ 0.05~0.10
             Metals                                       200-600 19~26            ~       ~ 0.08~0.16 ~                   ~ 0.06~0.14 ~            ~ 0.05~0.12

                                                                          27~60    ~       ~ 0.08~0.20 ~                   ~ 0.08~0.16 ~            ~ 0.07~0.14

                                                                          13.5~15  ~       ~ 0.05~0.08 ~                   ~ 0.04~0.07 ~            ~ 0.04~0.06

          Titanium                                        40-70           16~18    ~       ~ 0.05~0.08 ~                   ~ 0.04~0.07 ~            ~ 0.04~0.06
            Alloy                                                         19~26    ~       ~ 0.06~0.10 ~                   ~ 0.06~0.08 ~            ~ 0.05~0.07

                                                                          27~60    ~       ~ 0.06~0.10 ~                   ~ 0.06~0.08 ~            ~ 0.05~0.07

          • Apply a sufcent amount of coolant.                                                                              1st. Recommendation  2nd. Recommendation

          Cutting Conditions by Application

                 Applications                    Flat Surface             Slanted    Half Cylindrical     Hole      Concave              Pre-drilled  Stacked Plates
                                                                          Surface                      Expansion    Surface               Surface

               Workpiece Shape

                 Cutting Speed (m/min)               120                  120                120           120             120              120 Not Available
                                                                                                           0.05      Concave part          0.05 Not Available
          DRX                                                                                              Yes                              Yes Not Available
                                                                                                                          0.05
          type Feed Rate (mm/rev)                   0.1                  0.05 0.05                                 Continuous part 0.1             5D
                                                                                                                                         Not Recommended
               Coolant (internal)                    Yes Yes Yes                                                           Yes

          * Cutting width (Torus-shaped part) when machining pre-drilled surface

                          Drill type                           2D~3D                                             4D
          Cutting width (Torus-shaped part)               1/10XD or less                            less than corner radius

          Max. Depth for Machining with Outer Coolant
          When machining with outer coolant, Max. depth should be 1.5 times of the cutting diameter.

K32                                                                            kyocera@kyocera-tools.ru
                                                                                  www.kyocera-tools.ru
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