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Kyocera - Основной каталог 2010-2011 ENG

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       TPGB type (60°Partial Profile)                                                                                                                                 (ap shows the value of radial ap)

   Type                          Pitch                        Description  Corner-R Total ap No. of  1  2  3  4                       5  6     7  8  9 10 11 12 13 14 15 16 17
(55°)                           mm/TPI                                       (r) (mm) Passes

                                0.75 mm  TPGB1102005                       0.05 0.44 5 0.15 0.12 0.10 0.05 0.02
                                                 1103005

                                0.80 mm  TPGB1102005                       0.05 0.47 5 0.15 0.14 0.10 0.06 0.02
                                                 1103005

                                1.00 mm  TPGB1102005                       0.05 0.60 6 0.18 0.14 0.12 0.10 0.04 0.02
                                                 1103005

                                1.25 mm  TPGB1102005                       0.05 0.76 7 0.18 0.16 0.14 0.12 0.10 0.04 0.02
                                                 1103005

                                         TPGB1102005                       0.05 0.92 8 0.20 0.18 0.16 0.14 0.10 0.08 0.04 0.02

                                1.50 mm                       1103005
                                                              110201
                                                                           0.10 0.87 8 0.20 0.18 0.16 0.14 0.08 0.05 0.04 0.02
                                                              110301

       Metric                            TPGB1102005                       0.05 1.09 9 0.20 0.18 0.16 0.14 0.13 0.12 0.10 0.04 0.02
               Internal Thread                                             0.10 1.04 9 0.20 0.18 0.16 0.13 0.12 0.10 0.08 0.05 0.02
                                1.75 mm                       1103005      0.05 1.25 11 0.20 0.18 0.16 0.14 0.13 0.12 0.10 0.10 0.06 0.04 0.02
                                                                           0.10 1.20 11 0.20 0.18 0.16 0.13 0.13 0.12 0.10 0.08 0.05 0.03 0.02
                                                              110301       0.05 1.57 13 0.23 0.20 0.18 0.18 0.14 0.13 0.12 0.10 0.08 0.07 0.07 0.05 0.02
                                                                           0.10 1.52 13 0.23 0.20 0.18 0.18 0.13 0.13 0.12 0.10 0.08 0.07 0.05 0.03 0.02
                                         TPGB1102005                       0.05 1.90 15 0.25 0.22 0.20 0.18 0.14 0.14 0.13 0.12 0.12 0.10 0.08 0.08 0.07 0.05 0.02
                                                                           0.10 1.85 15 0.25 0.22 0.20 0.18 0.14 0.14 0.13 0.12 0.10 0.10 0.08 0.07 0.05 0.05 0.02
                                2.00 mm                       1103005      0.20 1.75 14 0.25 0.22 0.20 0.18 0.14 0.14 0.13 0.12 0.10 0.08 0.07 0.05 0.05 0.02
                                                                           0.05 2.22 16 0.25 0.22 0.20 0.18 0.18 0.16 0.16 0.14 0.14 0.12 0.12 0.10 0.10 0.08 0.05 0.02
                                                              110301       0.10 2.17 16 0.25 0.22 0.20 0.18 0.18 0.16 0.16 0.14 0.14 0.12 0.10 0.10 0.08 0.07 0.05 0.02
                                                                           0.20 2.07 15 0.25 0.22 0.20 0.18 0.18 0.16 0.16 0.14 0.14 0.12 0.10 0.08 0.07 0.05 0.02
                                         TPGB1102005

                                2.50 mm                       1103005

                                                              110301

                                         TPGB1102005

                                3.00 mm                       1103005
                                                              110301

                                                              110302

                                         TPGB1102005

                                3.50 mm                       1103005
                                                              110301

                                                              110302

   Lead Angle of Thread                                                                                                                                                                                  J

Thread's Lead Angle  as shown in Fig.1 decides from the Workpiece Diameter. (Pitch Dia.)
“D” and Lead “L” (in case of Single-start Thread, it is the same as Pitch “P”).
Rolling a right-angled Triangle around a Cylinder and the Angle ACB in Fig.2 becomes the Lead Angle .
The Calculation Formula is shown as follows.
                                                                                                                                               L

                                                                                                                                                                                                                      Threading
tan                            L        nP                    : Lead Angle D: Pitch Dia. n: Number of Thread (Such as double-start thread) P: Pitch
                                D         D                   L: Lead (In case of single-start thread, it is equal to P. In case of n-start thread, it is equal to n  P.)

                                   Lead angle  L

                                                                                                                                            A

                                                                                                     C                                      B
                                                                                                                                   D
                                   (Fig.1)                                                                                                                            Fig.3
                                                                                                                  (Fig.2)

       Relief Angle of Thread

Against this lead angle, the threading insert requires side relief angle . TNN type threading insert is a negative insert and there is
no relief angle. When installing the insert in the toolholder, the edge inclination angle  (Fig.3) is set, and at the same time front
relief angle as well as side relief angle are generated to the insert. Side relief angle is described by the following formula. (Fig.4)

tan     tan                      tan                                                                                                                               (Table1)
                                                           2

                                                        A                  Symbol                             e.g.)                                                   Side Relief Angle 
                                                       X                                                                                                              External Boring
                                                                            : Side Relief Angle                                                     Inserts
                                         t                                  : Inclination Angle after External Insert : 10
                                A-A Section A
                                   T                                          Installing Insert Internal Insert : 15
                                          Y
                                                                                                        Metric : 60
                                                        t                  : Insert’s Thread Tapered Pipe : 55
                                                                           Angle                                                              60° Thread (M, UN, NPT) 5 49     8 47

                                                                                                        30 Trapezoidal : 30

                                                                           T : Insert Thickness                                                   55° Thread (W, PT)            5 14 7 56

                                                      X                    X Tsin                                                                30° Thread (TR)               2 43 5 7

                                   (Fig.4)                                      Xtan (/2) t tan
                                                                           t Tcos

See table 1 for the Side Relief Angle depending on the insert type.
However, the side relief angle is set for 1° in the traveling direction by the toolholder itself, so that the actual side relief angle becomes  + 1°.

                                                                                                     kyocera@kyocera-tools.ru                                                                            J39
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