Kyocera - Основной каталог 2010-2011 ENG
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CVD Coated Carbide Insert Grades
CVD Coated Carbide CVD (Chemical Vapor Deposition)
KYOCERA’s CVD coated carbide grades are based on ceramic thin . Reactor
film technology and provide stable, efficient machining at high speeds Heater
or heavy interrupted applications. #(
Products (Inserts)
Features
Vacuum pump
• Applicable from low to high speed machining and from finishing to
roughing (
4I#L
• Stable machining is achieved due to the superior toughness and Trap
crack resistance
Features
• Machining times are reduced due to good chip control from effective
chipbreakers Equally deposited on face
Easy application for multilayer deposition
Enabling thick coating
Processing temperature: 900~1100C
Features of CVD Coated Carbide
Workpiece Symbol Color Coated Composition Advantages
Material main Component
• Improved wear resistance due to hard carbide substrate and micro columnar structure
CA5505 Gold Micro columnar of coated composition
TiCN+Al2O3+TiN
• Application: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron
CA5515 Gold Micro columnar
TiCN+Al2O3+TiN • Improved wear resistance and longer tool life due to micro columnar structure of coated composition
P CA5525 Gold • Application: High speed cutting of steel, continuous to light interruption
Micro columnar
Steel TiCN+Al2O3+TiN • Improved toughness and wear resistance due to tougher carbide substrate and micro
columnar structure of coated composition
CA5535 Gold Micro columnar
TiCN+Al2O3+TiN • Application: First choice for general cutting of steel, roughing to interruption
CR9025 Gold Columnar TiCN+TiN • Improved toughness due to tougher carbide substrate
• Application: Roughing to heavy interrupted cutting of steel
M CA6515 Gold Micro columnar
CA6525 Gold TiCN+Al2O3+TiN • Improved toughness and stability due to specialized carbide substrate with plastic
Stainless Steel deformation resistance
Micro columnar
TiCN+Al2O3+TiN • Application: Cut-off, grooving and multi-function machining of steel
CA4010 Gold Columnar TiCN+Al2O3+TiN • Specialized carbide substrate for stainless steel cutting, excellent wear resistance
• Application: Continuous to light interrupted cutting of stainless steel
K CA4115 Gold Micro columnar
CA4120 Gold TiCN+Al2O3+TiN • Specialized carbide substrate for stainless steel cutting, excellent notching resistance
Cast Iron and toughness
Micro columnar
TiCN+Al2O3+TiN • Application: First choice for general cutting of stainless steel, from nishing to roughing, continuous tointerruption
CA4505 Blackish Micro columnar TiCN+Al2O3 • Excellent high temperature stability due to plastic deformation and oxidation wear
gray resistance
CA4515 Blackish Micro columnar TiCN+Al2O3 • Application: Continuous to light interrupted high speed cutting of cast iron
gray
• Improved wear resistance due to micro columnar structure of coated composition
• Application: Nodular cast iron machining, continuous to light interruption
• Improved toughness and wear resistance due to tougher carbide substrate and micro
columnar structure of coated composition
• Application: Roughing to heavy interrupted cutting of nodular cast iron
• Stable, long tool life due to improved bounding force of coated layers and special
treatment on the surface of top coated layer
• Application: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted machining
• Stable, long tool life due to improved bounding force of coated layers and special
treatment on the surface of top coated layer
• Application: First choice for gray cast iron and nodular cast iron in light to heavy interrupted machining
Application Map Stainless Steel machining
Steel machining CA6515
CA5505High speed,
Longer tool life
Classication High
P35 P25 P15 P05 Cutting speed
CA5515Light interruption,
Stable
CA5525Interruption, CA6525
General purpose (First choice grade)
Low PR1125
CA5535Heavy interruption, Interruption
High feed
Cutting Continuous Light Interruption Interruption Heavy Interruption Cutting Continuous Light Interruption
shape shape
Cast Iron machining
Workpiece Material For cast iron machining Workpiece Material For cast iron machining
GGG(FCD) GGG(FCD) GG (FC) GGG(FCD) GGG(FCD) GG (FC) For nodular cast iron machining
550700 350500 (Gray) 550700 350500 (Gray)
For nodular cast iron machining
For nodular cast iron machining
Continuous Light Interruption Interruption Continuous Light Interruption Interruption
Cutting Cutting
shape shape
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