Kyocera - Основной каталог 2010-2011 ENG

                                                             для заказа - kyocera@kyocera-tools.ru                                                               Screw Clamp

STLN (External / Up Facing)

                                                                                   5°                                                                                   Side Rake Angle: -6°
                                                                                                                                                                     Angle of Inclination: -7°

                                                                                                                  95°h F1
             5° L2
                                                                                                          Standard Corner-R(r)
                                                                                                                                      L1
                                                                                                                                              H1 B
                                                                                                                            90°
                                                                                                                                                                             Small Tools
                                           Right-hand shown

Toolholder Dimensions

                                                     Dimension (mm)                                                                                 Spare Parts      Applicable                                        E
                           Std.                                                                                                           Clamp Screw Wrench           Inserts

Description                          H1=h B L1 L2 F1

STLNR        1010K-09FF                 10                   10 120                10
             1212F-09FF                 12                            85           12
             1212K-09FF                 16                                         16                                                     0.2 SB-2570TR LTW-8SS      TNGU0903..
             1616K-09FF                                      12 15
                                                                     120

                                                             16

Applicable Inserts

             Applications        Finishing                               Low Feed
               Ref. Page           B39
                                                                          B39
                           FR-F                              (E / F) R-U

             Insert

Toolholder

STLNR...-09FF                    TNGU0903..                  TNGU0903..

Smaller double sided tooling for precision machining                                   Double-sided design allows all edges to be used. Compared to the positive type,
                                                                                       the double-sided design offers less cost per insert and more stability.

             TNGU09 Type         TNGG16 Type                                           Surface roughness comparison (Sharp edge)Surface roughness Ra(m)

                                                                                                              2.0

                                                                                                                                       Negative Type

                                                                                                                                           DNGU080302MFR-U (PR1025)
                                                                                                              1.5

                                                                                                                 1.0

                                                                                                                                                   Positive Type

                                                                                                                 0.5 DCGT11T302MFR-U (PR1025)

                                                                                                                 0.0

Small Negative Insert            Negative Insert                                                                  0 10                    20 30 40               50

                                                                                                                      Cutting Time (min)

                                                                                       Workpiece Material : C45 Vc=100m/min, ap=1.5mm, f=0.03mm/rev, Wet

                                                                                                                                                              Internal evaluation

                                                                                       Case Studies

Recommended Cutting Conditions                                                                                   X10CrNiS18 9 (SUS303)

Workpiece                               Material                                        Spool
 Material                                                                              
                           PR1005                            PR1025                                                                       8
                                                                                        Vc=66m/min                                                                                                                 6
                                                                                        ap=1.25mm
Free-cutting steel         Vc=100m/min                                                  f=0.025mm/rev                                                48
                              (60~150)                                                  Wet                                               Required Surface Roughness: 0.8mRa
  Carbon Steel                                                                         
    Alloy Steel            Vc=100m/min
                              (60~150)                                                  Vc=130m/min
 Stainless Steel                                                                        ap=0.25mm
                                                                                        f=0.025mm/rev
                                                                                        Wet

                                                             Vc=100m/min               DNGU080302MF-SK (PR1025) 60,000 pcs/insert (4 corners)
                                                                (60~150)
                                                                                       Competitor D (DCGT type)                           20,000 pcs/insert (2 corners)
                                                             Vc=100m/min
                                                                (60~150)

Continuous to Light Interruption / 1st Choice                                          Competitor D (DCGT type) machined 10,000 pcs/edge. PR1025 machined 15,000 pcs/edge result-
Continuous to Light Interruption / 2nd Choice                                          ing in 3 times longer tool life per insert.

                                                                                                                                                                                             Evaluation by the user

: Std. Item  : Check Availability R : Std. Item (R-hand Only) L : Std. Item (L-hand Only)

                                                                      kyocera@kyocera-tools.ru                                                                                                                        E5
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