Kyocera - Основной каталог 2010-2011 ENG
для заказа - kyocera@kyocera-tools.ru
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PCD
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PCD
KYOCERA diamond material is a synthetic diamond sintered under high
temperatures and pressures. PCD (Polycrystalline diamond) is ideal for
non-ferrous metals and non-metals.
Features
• Applicable for non-ferrous metals, non-metals turning, milling and other various
type of cutting
• Long tool life due to extreme hardness
• Capable of high cutting speeds which increases machining productivity
• Reduced edge build-up allows for high precision machining
• Diversified applications for machining of non-ferrous materials and non-metals
• Finished surface will be rainbow colored. (a mirror-like finished surface will not
be obtained when single crystal diamond is used.)
Features of PCD
Workpiece Symbol Av. grain size Advantages
Material KPD001 (m)
KPD010
N KPD230 • Super Micro-Grain PCD features cutting edge strength, wear resistance, fracture resistance, good edge-sharpening
Non-ferrous materials 0.5 performance and long, stable tool life.
• Application: High speed machining of aluminum alloys, brass, non-ferrous metals and non-metals including plastics,
berglass, carbide and ceramics.
• Good wear resistance and toughness, good grindability
10 • Application: General purpose, high speed machining of aluminum alloys, non-ferrous metals and non-metals including
plastics, berglass, carbide and ceramics.
2-30 • Superior abrasive wear resistance and toughness due to high density PCD with mixed rough and ne grains
• Application: High speed milling of aluminum alloys, non-ferrous metals, plastics and berglass
Applications
Workpiece Non-ferrous materials Titanium / Titanium alloys
Material (Aluminum / Non-ferrous metals / Non-metals) S10 S20
Cutting Range Finishing Roughing Finishing Roughing
S01 S30
Classication N01 N10 N20 N30
Turning PCD KPD001 KPD001
Milling KPD010 KPD010
KPD230 KPD230
Application Map Surface Finish Roughness Comparison of Aluminum Cutting
Low Wear resistance High KPD230 2 Excellent surface finish provided by
1.5 Super Micro-Grain KPD001
Av. grain size: 0.5m
KPD001 Ra 1 Surface finish of conventional PCD
KPD010 m Av. grain size: 10m
0.5
Low Fracture resistance (Toughness) High
Continuous Light Interruption Interruption 0
Conve. B Conve. C Compe.D
(Grain size affects surface finish quality)
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