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Kyocera - Монолитный осевой инструмент 2016 ENG

                                                                     для заказа - kyocera@kyocera-tools.ru  TAP CLASSES AND SIZE

TAPS ENGINEERING DATA

CLASS OF FIT / CLASSES OF THREADS / TAP SIZE (cont.)

On Charts 2A and 2B (below), examples of the relationship of          machining situations, as can the H1 limit (+.0005” over basic                          DRILLS
Class of Fit to various tap limit sizes is shown for both Imperial    P.D.). However, tool wear would force the discarding of the H1 tap
and Metric sizes. In chart 2A, using a 1/4”-20NC or UNC thread        long before the H5 would be worn to an undersize condition. The
size, it is obvious that an H5 limit (+.0025” over basic pitch        rule is obvious: always select the largest “H” limit possible
diameter) can be used to cut the tightest class of thread in most     to achieve proper class of fit, and maximum tool life.

CHART 2A       COMPARISON OF PITCH DIAMETER LIMITS TO CLASS OF FIT                                                                                           END MILLS

       0.2255            CLASS OF THREAD                                                                    TAP LIMIT                                0.2255
       0.2245                                                                                                                                        0.2245
       0.2235  1B0.2248                                                                                                                              0.2235  ROUTERS
                                                                                                                                                     0.2225
BASIC  0.2225    Tol.    0.2224  0.2211  3B0.2211  0.2201                                                                                        H5  0.2215     THREAD MILLS
PITCH  0.2215  0.0073                                                                                                              H4 Tol .0005      0.2205  & TAPS
       0.2205            2B       2        Tol.     3                                                                H3 Tol .0005                    0.2195
 DIA.  0.2195                            0.0036                                                       H2 Tol .0005                                   0.2185
       0.2185              Tol.    Tol.              Tol.                               H1 Tol .0005                                                 0.2175
       0.2175            0.0049  0.0036            0.0026                           Tol .0005                                                        0.2165

       0.2165                                                         Tol .0005
                                                                         L1

Chart 2B shows the same relationship with a metric thread. Using      However, tool wear would force the discarding of the D1 tap long                       ENGRAVERS
a M6 X 1.0, it is obvious that a D5 limit (+.0025” over basic pitch   before the D5 would be worn to an undersize condition. The rule
diameter) can be used to cut the standard class of thread in most     is obvious: always select the largest “D” limit possible to                            BORING BARS
machining situations, as can the D1 limit (+.0005” over basic P.D.).  achieve proper class of fit, and maximum tool life.

CHART 2B       COMPARISON OF PITCH DIAMETER LIMITS TO CLASS OF FIT

       0.2186            CLASS OF THREAD                                                                    TAP LIMIT                                0.2186

       0.2176            0.2181                                                                                                                      0.2176  REAMERS
       0.2166                                                                                                                                        0.2166
                         7H

       0.2156                    0.2165                                                                                               0.2156
       0.2146                                                                                                                         0.2146
       0.2136                    6H 0.2152                                                                                     D7 0.2136
       0.2126                                                                                                          D5 0.2126
       0.2116                            5H        0.2144                                                                                                    SAWS
       0.2106                                                                                                                         0.2116
                                                   4H                                                  D4                             0.2106
       0.2096                                                                              D3
BASIC                      Tol. Tol. Tol. Tol.                             D1  D2                                                     0.2096
PITCH                    0.0075 0.0059 0.0046 0.0037

 DIA.                                                                 DU1

                                                   P.D. TOL. = .0010                                                                                         TECHNICAL

                         SCREW THREAD CLASSES OVERVIEW

Screw thread classes are distinguished from each other by the which minimizes galling and seizure encountered in assembly

amount of tolerance and allowance. Class 1A and Class 1B: and use. It also accommodates, to a limited extent, plating,

The combination of Class 1A for external threads and Class finishes or coatings. Class 3A and 3B: The combination                                            INDEX

1B for internal threads is intended to cover the manufacture of of Class 3A for external threads and Class 3B for internal

threaded parts where quick and easy assembly is necessary threads is provided for those applications where closeness

or desired, and an allowance is provided to permit ready of fit and accuracy of lead and angle of thread are important.

assembly. Class 2A and Class 2B: The combination of Class These threads are obtained consistently only by use of high

2A for external threads and Class 2B for internal threads quality production equipment supported by a very efficient

designed for screws, bolts and nuts, is also suitable for a system of gauging and inspection. No allowance is provided.

variety of other applications. A similar allowance is provided

                                         kyocera@kyocera-tools.ru                                                                                            185
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