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INSERT GRADES
CARBIDEGRADES CARBIDE
A Due to its superior mechanical features carbide is used in a variety of applications.
KYOCERA produces a variety of carbides, including KW10 for non-ferrous materials and
micro-grain carbides for precision cutting.
FEATURES
• T ough and hard
• G ood thermal conductivity
• S uitable for cutting non-ferrous metals and non-metals
• S table cutting at low cutting speeds, including milling operations
FEATURES OF CARBIDE
Material Description Color Main Component Advantages
(Coating Composition) · ISO identification symbol K carbide (K10 relevant)
· A pplication: Stable cutting of cast iron, non-ferrous materials, non-metals, and titanium alloys
N KW10 Gray WC+Co
GW15 Gray WC+Co · ISO identification symbol K carbide (equivalent to K10), tough micro-grain carbide
Non-Ferrous GW25 Gray WC+Co · Application: High wear resistance and toughness for non-ferrous materials, and non-metals, and titanium alloys
Materials
· ISO identification symbol K carbide (K30 relevant)
S SW05 Gray WC+Co · A pplication: Stable wear resistance and anti-chipping performance for milling operations of aluminum
Gray WC+Co
Heat-Resistant SW10 Gray WC+Co · ISO identification symbol K carbide (K05 relevant)
Alloys · A pplication: Continuous cutting and finishing of titanium alloys maintaining superior wear resistance
(Made to Order)
· ISO identification symbol K carbide (K10 relevant)
SW25 · Application: Continuous and light interrupted cutting of titanium alloys maintaining superior wear resistance and stable result
(Made to Order) · ISO identification symbol K carbide (K25 relevant)
· A pplication: Interrupted and light interrupted cutting of titanium alloys maintaining stable result
DLC COATING
DLC COATING
High quality and long tool life machining of aluminum. Achieves long tool life with
hardness close to that of diamond and maintains an excellent surface finish with
aluminum welding resistance.
FEATURES
• Excellent surface finish
• S table machining with excellent peeling resistance
• Improved chip evacuation due to high lubrication
FEATURES OF CARBIDE
Material Description Color Main Component Advantages
(Coating Composition)
N PDL025 Iridescent C · Hydrogen free DLC coating for high hardness close to that of diamond
· A pplication: Stable cutting of aluminum with turning, milling, and cut-off operations
Non-Ferrous
Materials
Welding Resistance Comparison
Minor Welding Welding
PDL025 Competitor A
Cutting Conditions: Vc = 2630 sfm, fz = 0.004 ipt, ap ae = 0.118" 0.197", Dry
Cutter Dia. 1.000" Workpiece: 5052 Cutting Length: 57 m
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