Kyocera - Каталог Токарный инструмент 2016 ENG
для заказа - kyocera@kyocera-tools.ru
TIPS FOR PRODUCTIVITY IMPROVEMENT
A chieving Better Chip Control During External Turning
1) Use chipbreakers for various depths of cut Chip Processing (Steel) (Stainless Steel)
• Applicable to high precision cutting due to a 0.20
0.20D.O.C.(in) D.O.C.(in)
finely ground sharp edge. 0.16 0.16
0.12
• The mirror polished insert provides improved 0.12
adhesion resistance and surface finish. GQ
GQ
0.08
0.08
2) Improved chip control by cutting in 2 passes; 0.04 GF 0.04 GF
CF CF
roughing and finishing
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
• If chip control is not improved in 1 pass, use Goose-neck Feed Rate f (ipr)
Holders or Sleeve Holders Feed Rate f (ipr)
Low Resistance
(Steel) (Stainless Steel)
0.20
0.20
SMALL TOOLS 0.16 0.16
E CK CK0.12 D.O.C.(in) D.O.C.(in)
General Purpose 0.12 General Purpose
0.08 0.08
0.04 0.04
SK SK
Finishing Finishing
0.002 0.004 0.006 0.008 0.002 0.004 0.006 0.008
Feed Rate f (ipr) Feed Rate f (ipr)
Problems Solution
Finishing with a General Toolholder
Finishing with a Goose-neck Holder
Bad Chip Control
After Roughing Solution
Finishing with a Sleeve Holder
C hoosing Toolholders to Improve Productivity
Application Tooling Example Toolholder Advantages Workpiece diameter D.O.C. for medium to roughing
SCLN-FF of carbon steel
Medium to SDLN-FF Small Double-Sided Tooling Cost Reduction 0.236" or more D.O.C.=~0.098"
Roughing STLN-FF 6mm or more
PCLN-FF Toolholder for Double Sided Tooling Cost Reduction D.O.C.=~2.5mm
Medium to PTLN-FF (Lever Lock) 0.630" or more
Roughing E9 Cost Reduction 16mm or more D.O.C.=0.059"~0.197"
Fig.1 FP-TK Chipbreaker Better Chip Control 0.630" or more D.O.C.=1.5~5.0mm
+ Small Double-Sided tooling 16mm or more D.O.C.=~0.098"
Finishing E9 Cost Reduction D.O.C.=~2.5mm
Fig.2 (Screw Clamp) Better Chip Control - -
Goose-neck Holder (Sleeve Holder) Long curled chips are 0.630"~1.260"
E9 Toolholder for Double-Sided Tooling evacuated toward 16mm ~ 32mm D.O.C.=0.059"~0.197"
Fig.3 D.O.C.=1.5~5.0mm
(Lever Lock) a fixed direction. - -
FP-TK Chipbreaker Better Chip Control 0.630"~1.260"
Goose-neck Holder (Sleeve Holder) 16mm ~ 32mm D.O.C.=0.158" or more
D.O.C.=4.0mm or more
Grooving Toolholders -
-
Goose-neck Holder (Sleeve Holder)
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