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CVD COATED CARBIDE
GRADESA
CVD (Chemical Vapor Deposition) CVD COATED CARBIDE
Reactor KYOCERA’s CVD coated carbide grades are based on ceramic
Heater thin film technology and provide stable, efficient cutting at high
Products (Inserts)
N2 speeds or heavily interrupted applications.
CH4 • Applicable from low to high speed cutting and from finishing to
Vacuum pump roughing
H2 TiCl4 • Stable cutting is achieved due to the superior toughness and
crack resistance
Features Trap
• Cutting times are reduced due to good chip control from
Equally deposited on face effective chipbreakers
Easy application for multilayer deposition
Enabling thick coating
Processing Temperature: 900° ~ 1100°C
FEATURES OF CVD COATED CARBIDE
Material Description Color Main Component Advantages
(Coating Composition) · Special substrate with thermal deformation resistance along with a thick and tough film coating for wear resistance
· Application: High speed and high efficiency steel machining
CA510 Gold Micro Columnar
TiCN+Al2O3+TiN · Special substrate and tough coating film provides thermal deformation and high wear resistance
· Application: Continuous to light interrupted steel machining (general use)
CA515 Gold Micro Columnar
TiCN+Al2O3+TiN · Special substrate and tough coating film provides high wear and fracture resistance
· Application: 1st choice for steel machining
CA525 Gold Micro Columnar
TiCN+Al2O3+TiN · Special tough substrate and tough coating film provides high stability and wear resistance
· Application: General to heavy interrupted machining (stability oriented)
P CA530 Gold Micro Columnar
CA5505 Gold TiCN+Al2O3+TiN · Improved wear resistance due to hard carbide substrate and micro columnar structure of coating composition
· Application: High speed continuous cutting of steel, continuous to light interrupted cutting of cast iron
Steel Micro Columnar
TiCN+Al2O3+TiN · Improved wear resistance and longer tool life due to micro columnar structure of coating composition
· Application: High speed cutting of steel, continuous to light interruption
CA5515 Gold Micro Columnar
TiCN+Al2O3+TiN · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
· Application: First choice for general cutting of steel, roughing to interruption
CA5525 Gold Micro Columnar
TiCN+Al2O3+TiN · Improved toughness due to tougher carbide substrate
· Application: Roughing to heavy interrupted cutting of steel
CA5535 Gold Micro Columnar
TiCN+Al2O3+TiN · Improved toughness and stability due to specialized carbide substrate with plastic deformation resistance
· Application: Cut-off, grooving and multi-function cutting of steel
CR9025 Gold Columnar
TiCN+TiN · Specialized carbide substrate for stainless steel cutting, excellent wear resistance
· Application: Continuous to light interrupted cutting of stainless steel
M CA6515 Gold Micro Columnar
TiCN+Al2O3+TiN · Specialized carbide substrate for stainless steel cutting, excellent notching resistance and toughness
· Application: First choice for general cutting of stainless steel, from finishing to roughing, continuous to interruption
Stainless CA6525 Gold Micro Columnar
Steel TiCN+Al2O3+TiN · Excellent high temperature stability due to plastic deformation and oxidation wear resistance
· Application: Continuous to light interrupted high speed cutting of cast iron
CA4010 Gold Columnar
TiCN+Al2O3+TiN · Improved wear resistance due to micro columnar structure of coating composition
K CA4115 Gold · Application: Nodular cast iron cutting, continuous to light interruption
Micro Columnar
Cast Iron CA4120 Gold TiCN+Al2O3+TiN · Improved toughness and wear resistance due to tougher carbide substrate and micro columnar structure of coating composition
· Application: Roughing to heavy interrupted cutting of nodular cast iron
CA4505 Blackish Micro Columnar
CA4515 gray TiCN+Al2O3+TiN · Stable, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
· Application: For gray cast iron and nodular cast iron at high speed in continuous to light interrupted cutting
Blackish Micro Columnar
gray TiCN+Al2O3 · Stable, long tool life due to improved bonded force of coating layers and special treatment on the surface of top coated layer
· Application: First choice for gray cast iron and nodular cast iron in light to heavy interrupted cutting
Micro Columnar
TiCN+Al2O3
Application Map
Steel Stainless Steel
CA510 High CA6515
Wear Resistance P05 CA515 Classification CA6525
Conventional CA525
Coated Carbide CA530 Low (First Choice Grade) PR1125
P15 P25 Interruption
Conventional
Coated Carbide
Conventional
Coated Carbide
P35 Continuous Light Interruption
Conventional Application
Coated Carbide
Stability kyocera@kyocera-tools.ru
www.kyocera-tools.ru
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