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PCD TOOLS
Application Map About Insert Grades
Grades Applications Advantages
CBN Low Wear Resistance High KPD230 KPD001 • High speed machining of non-ferrous • Smallest micro-grain possible in PCD
PCD KPD001 metals and brass • High edge strength with superior wear
POSITIVE KPD010 ( )Average grain size
under 1m • High speed machining of glass fiber resistance, fracture resistance, and
KPD010 and plastics edge sharpening performance
( )Average grain
size 10m • Machining of carbide and ceramics
• High speed machining of non-ferrous • Well balanced wear resistance and
metals and brass flexural strength
• High speed machining of glass fiber • General Purpose
and plastics
• Machining of carbide and ceramics
( )KPD230 • High speed milling of aluminum alloy • High density PCD with mixture of both
Mixture of fine grain and non-ferrous metals such as brass rough and fine grains with excellent
with average grain size abrasive wear and chipping resistance
2-30m and rough • High speed milling of glass fiber and
plastics
Low Fracture Resistance (Toughness) High ( )KPD250 • High speed machining of high silicon • Rough grain PCD
Average grain aluminium alloy (Average grain size 25m)
Continuous Light Interruption Interruption size 25m
(Made to order) • Machining of carbide • Superior to wear resistance
Turning Insert Identification System M SE
SE
C N M M 12 04 02
SOLID C C G W 04 01 01
GROOVING Refer to B2 for "Turning Indexable Inserts Identification System"
Insert Type Part Number Manufacture's Option 1 Manufacture's Option 2 Series Name Cutting Edge Length No. of Regrinding
Negative Edges Not
CNMM120402M-SE M SE Small Edge Short (Small Edge)
CNMM120402M-NE (Indicates the tool is for NE New Value Edge Long (85% length compared to no 1 Recommended
CNMM120402M negative inserts/toolholders) No Indication 1
- indication's cutting edge) 1 Possible
Long
CCGW040101SE SE Small Edge Short (Small Edge) 1 Not
CCGW040101NE NE Recommended
CCGW040101 No Indication
Positive - New Value Edge Long (85% length compared to no 1
- indication's cutting edge) 1
Possible
Long
Note) 1. No edge preparation symbols for PCD inserts. Most of the PCD inserts' edge preparations are sharp edge.
2. “M” in manufacturer’s option 1 indicates the inserts are applicable to negative toolholders.
3. Refer to Page B6 for insert color.
• About Regrinding
1) Regrinding is possible with the inserts with "NE" and no symbol in manufacturer's option 2. Regrinding can not be available on the edge condition.
2) Regrinding is not recommended for inserts with "SE" in manufacturer's option 2.
Recommended Cutting Conditions (Turning)
Insert Grades Cutting Conditions
Workpiece KPD001 D.O.C. (in) Remarks
Material KPD010
Cutting Speed (sfm) Small Edge and Negative Inserts Feed Rate (ipr)
Aluminum Alloys Positive Inserts
Zinc Alloys 975 - 4925 0.001~0.020
Copper, Brass, Bronze ~0.039 ~0.079
Magnesium Alloys 975 - 3275 ~0.039 ~0.079 0.001~0.020 Both Dry and Wet
1300 - 3925 ~0.039 ~0.079 0.001~0.020 Cutting Available
Carbide
25 - 100 ~0.012 ~0.012 0.001~0.004
Titanium Alloys
Glass Fiber Reinforced Plastics 325 - 650 ~0.039 ~0.079 0.002~0.008 Wet
Carbon Fiber
Silica Filling Plastic 325 - 1975 ~0.039 ~0.079 0.002~0.020 Dry
Particle Board 1300 - 2625 ~0.039 ~0.079 0.002~0.020
C22 kyocera@kyocera-tools.ru : 1st Recommendation : 2nd Recommendation
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