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Kyocera - Каталог Сверление 2013 ENG

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                Technical Information

                Holeshot Drill (DR) Applications

Technical       DRILL APPLICATION HOLESHOT INDEXABLE DRILL                        ROTATING
   Information                                                                    Make certain the spindle is rigid with minimal runout. Since
                STATIONARY                                                        both machine and fixture rigidity are key factors, make sure
Drilling        For stationary (lathe) applications the drill should be mounted   the workpiece is fixed rigidly and secured. Mount drill for the
                in a toolholder that is concentric within 0.003 TIR and parallel  least possible overhang and make sure the drill flange is flush
                to the machine centerline. Flats on the shank should be           against the face of the adapter.
                precisely aligned so that the cutting edges are parallel to the
                x-axis, which will help chip flow.                                Coolant - Chip removal and tool life are enhanced by feeding
                                                                                  coolant through the drill. 30 P.S.I. minimum coolant pressure is
                A disc is normally produced as the drill breaks through the       recommended for horizontal applications. Vertical position
                hole. Although the disc is usually minimal with HOLESHOT,         requires a higher coolant pressure (40 to 60 P.S.I.) to flush
                adequate guarding should be provided for and in place.            chips properly.

                HOLESHOT drills can be used to back bore an existing hole         Through the tool coolant is preferred for HOLESHOT drilling,
                to a desired size. The drill can be offset by up to 0.015" for    but due to the unique flute design, coolant deficiencies can
                back boring.                                                      be overcome. Especially in smaller, lower horsepower machine
                                                                                  tools, strong flood coolant can be utilized with excellent
                                                                                  results. When flooding the cut, direct coolant directly into the
                                                                                  drilling area.

                R ecommended Cutting Conditions : Holeshot Drill (DR)

                    Workpiece         Feed Rate               Recommended Cutting Condition (Cutting Speed SFM)
                      Material            (ipr)
                                                   Cermet              PVD Coated                                        MEGACOAT Carbide    Remarks
                 Low Carbon Steel
                                                   TN60 PR660 PR830 PR905 PR915 PR1230 KW10
                    Carbon Steel
                                      .0015-.0035  -                            -                                 -            -
                      Alloy Steel                             800~900 800~900                                            800~900

                      Tool Steel      .005-.009    -                            -                                 -            -
                   Stainless Steel                            400~800 400~800                                            400~800

                      (Austenitic)    .004-.010    -                            -                                 -            -
                   Gray Cast Iron                             250~750 250~750                                            250~750
                 Nodular Cast Iron
                                      .004-.010    -                            -                                 -            -
                       (Ductile)                              250~750 250~750                                            250~750
                     Non-ferrous
                                      .0025-.006   -                                 -                            -                 -     Coolant
                         Metal        .005-.011    -          200~600  200~600                                     -    200~600      
                Heat Resistant Alloy                                              400~800                                         400~800
                                                                   -        -                                                 -
                    (Inconel 718)
                    Titanium Alloy    .004-.010    -          -        -                                           -    -            
                                                                                  300~500                                         300~500

                                      .008-.010              -        -          -                                 -    -             
                                                   1800~2000                                                                      1800~2000

                                      .0010-.0015  -                             -                                             -
                                                                       75~150              100~150 75~150

                                      .0025-.0030  -          -        -                                               -            
                                                                                  100~210 100~210                                 150~250

                                                                                            : 1st Recommendation  : 2nd Recommendation

95 kyocera@kyocera-tools.ru

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