Kyocera - Каталог фрезерование 2017 ENG
для заказа - kyocera@kyocera-tools.ru
M-FOUR (MEW)
How to Mount Insert Wrench
Clamp Screw
1. Be sure to remove dust and chips from the insert mounting pocket. Fig. 1
2. Apply anti-seize compound on portion of taper and thread of clamp screw.
(1) Attach the screw (magnetic head) to the front end of the wrench.
(2) While lightly pressing the insert against the pocket walls,
put the screw into the hole of the insert and tighten. (Ref. to Fig. 1.)
Tighten M3 screws (SB-3065TRP) slightly inclined from the insert.
(Ref. to Fig. 2.) surface of the insert.
3. When tightening the screw, make sure that the wrench is parallel to the screw. For recommended torque, Ref. to E6
4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the pocket floor of
the holder or between the insert side surfaces and the pocket walls of the holder. If there is any clearance, remove the
insert and mount it again according to the above steps.
Recommended Cutting Conditions Fig.2
Chipbreaker Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm) Applicable Chipbreaker Range
Toolholder Description MEGACOAT NANO CVD Coated DLC Coated Carbide (Shouldering)
PR1535 PR1525 PR1510 Carbide Carbide GW25
Workpiece
Material MEW1000~MEW1500
MEW0625~MEW0750 MEW1500R~MEW3000R
MEW16~MEW18 MEW20~MEW50 CA6535 PDL025
MEW032R~MEW080R
Carbon Steel 0.002~0.004~0.008 0.003~0.006~0.010 - - - - LOMU10
390~590~820 390~590~820
330~520~720 330~520~720
260~460~590 260~460~590
SMAlloy Steel
GMMold Steel
90 LEAD 0.002~0.004~0.006 0.003~0.006~0.008 - - --
0.002~0.003~0.005 0.003~0.005~0.008 - -
.39
--
E Austenitic Stainless
GHSteel
0.002~0.003~0.005 0.003~0.005~0.006 - - -- D.O.C. (inch)
330~520~660 330~520~660
Martensitic Stainless 0.002~0.003~0.005 0.003~0.005~0.008 - - - - .24 AM
Steel 0.002~0.003~0.005 0.003~0.005~0.008 490~660~820 - 590~790~980
GM Precipitation Hardened -
---
Stainless Steel 300~390~490 .12
Gray Cast Iron 0.002~0.004~0.007 0.003~0.007~0.010 - - - - -
390~590~820
Nodular Cast Iron 0.002~0.003~0.005 0.003~0.006~0.008 - - - - -
Ni-base 0.002~0.003~0.005 0.003~0.005~0.006 330~490~660 -
Heat Resistant Alloy 0.002~0.003~0.005 0.003~0.006~0.008 - .002 .004 .006 .008 .010 .012
Titanium Alloys 0.002~0.004~0.007 0.003~0.006~0.008 - - - - fz (ipt)
0.002~0.003~0.005 0.003~0.005~0.007 70~100~160 70~100~160 -
Carbon Steel
- - - LOMU15
Alloy Steel 130~200~260 100~160~230
- - - .59 SM GM
390~590~820 390~590~820 -
- -
330~520~720 330~520~720
Mold Steel 0.002~0.003~0.005 0.003~0.004~0.006 - - - - D.O.C. (inch) GH
260~460~590 260~460~590 AM
- .39
Austenitic Stainless 0.002~0.003~0.005 0.003~0.004~0.006 - - -
Steel 0.002~0.003~0.005 .003~0.004~0.006 330~520~660 330~520~660 - - - .24
SM Martensitic Stainless 590~790~980 - .12
-
Steel 490~660~820 -
Precipitation Hardened 0.002~0.003~0.005 0.003~0.004~0.006 - - - -
Stainless Steel 300~390~490
Ni-base 0.002~0.003~0.004 0.003~0.004~0.005 - - -
Heat Resistant Alloy 70~100~160 70~100~160
Titanium Alloys 0.002~0.003~0.005 0.003~0.005~0.006 - - -- .002 .004 .006 .008 .010 .012
Carbon Steel 0.002~0.004~0.008 0.003~0.008~0.012 130~200~260 100~160~230 - -- fz (ipt)
Alloy Steel 0.002~0.004~0.006 0.003~0.008~0.010 - --
Mold Steel 0.002~0.003~0.005 0.003~0.006~0.009 - - --
390~590~820 390~590~820 Vc = 500 sfm ae = D/2
Workpiece Material: 1049
-
330~520~720 330~520~720
-
260~460~590 260~460~590
Austenitic Stainless 0.002~0.003~0.005 0.003~0.005~0.006 - - --
Steel 330~520~660 330~520~660
GH Martensitic Stainless 0.002~0.003~0.005 0.003~0.005~0.008 - - - -
Steel 0.002~0.003~0.005 0.003~0.005~0.008 490~660~820 - 590~790~980 -
Precipitation Hardened
Stainless Steel ---
300~390~490
Gray Cast Iron 0.002~0.004~0.008 0.003~0.009~0.012 - - - --
390~590~820
Nodular Cast Iron 0.002~0.003~0.006 0.003~0.007~0.010 - - - --
330~490~660
Ni-base 0.002~0.003~0.005 0.003~0.005~0.006 - - - -
Heat Resistant Alloy 70~100~160 70~100~160
Titanium Alloys 0.002~0.003~0.005 0.003~0.006~0.008 - - --
130~200~260 100~160~230
Aluminum Alloy - - - - - -
(Si 13% or Less) - - - - - - 660~2950 660~980
AM Aluminum Alloy
(Si 13% and Over)
Bold numbers in the graph indicate the most recommended value of feed (f) Adjust cutting speed :1st Recommendation
and feed rate according to the actual machining conditions : 2nd Recommendation
Coolant is recommended for Ni-base heat resistant alloy and titanium alloy with MEW
Ramping, Helical Milling and Plunging Plunging
1. Available for vertical milling. ae Insert Description Max. Width of Cut (ae)
2. NOT available for ramping and helical milling, because
LOMU10 0.197" (5mm)
interference between workpiece and insert may occur.
LOMU15 0.276" (7mm)
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