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BASIC MILLING FORMULAS (Inch)
GRADES A
B
LINEUP / INSERTS 45 / 70 LEAD C
D
Table Feed with f1 Compensation (inches/minute) 75 LEAD E
= IPT N RPM f1 F
G
Surface Speed per Minute Metal Removal Rate 90 LEAD H
J
SFM = 0.262 DIA RPM Q = WOC DOC IPM (in/min) K
O
Revolutions per Minute Horsepower Required at the Spindle HIGH FEED P
HPS = Q UHP R
RPM = 3.820 SFM T
DIA
Feedrate (inches/minute) Horsepower Required at the Motor
IPM = IPT N RPM HPM = MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS
Feedrate (inches/tooth) tchip Max Time in Cut (Seconds)
Programmed IPT = cos T= 15.7 DIA LOC
SFM IPR N
Radial Chip Thinning for 90° Cutters or
(( ))f1 =Dia T= 60 LOC
Ae IPM
1/2
Dia -1
Ae
D efinition of Terms WOC = Width of Cut (Inches) TECHNICAL
LOC = Length of Cut (Inches)
DIA = Diameter of the Workpiece (Inches) N = Number of Effective Teeth in Cutter
D.O.C. = Axial Depth of Cut (Inches) Q = Metal Removal Rate (Cubic Inches per Minute)
EFF = Machine Efficiency RPM = Revolutions per Minute
f = Feedrate (See IPM, IPR, and IPT) SFM = Surface Speed (Feet per Minute)
HPM = Horsepower Required at the Motor (HP) T = Time (in Seconds)
HPS = Horsepower Required at the Spindle (HP) tchip Max = Maximum Recommended Chip Thickness (Inches)
IPM = Feedrate (Inches per Minute) UHP = Unit Horsepower Factor
IPR = Feedrate (Inches per Revolution) = Lead Angle
IPT = Feedrate (Inches per Tooth)
f1 = Cutter Compensation Factor
INDEX
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