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Kyocera - Каталог фрезерование 2017 ENG

                                                        для заказа - kyocera@kyocera-tools.ru

RAD-8 (MRW)

Longer tool life with a wide insert lineup including                                                                                                                                GRADES                                                                                    A
4 grades and 3 chipbreakers!                                                                                                                                                                                                                                                  B
                                                                                                                                                                                    LINEUP / INSERTS 45 / 70 LEAD                                                           C
Available for Steel, Stainless Steels, Cast Iron, and Heat-Resistant Alloys                                                                                                                                                                                                   D
                                                                                                                                                                                                                                                                              E
                                      Workpiece Material                                                          Applicable Insert Grade  Applicable Chipbreaker                                                                                                             F
                                                                                                                                                                                                                                                                              G
P Carbon Steel / Alloy Steel / Die Steel                                                                          PR1525                   GM/SM/GH Chipbreaker                                                                                                               H
                                                                                                                                                                                                                                                                              J
K Gray Cast Iron / Nodular Cast Iron                                                                              PR1510                   GH/GM Chipbreaker                                                                                                                  K
                                                                                                                                                                                                                                                                              O
S Ni-base Heat Resistant Alloy            M Martensitic Stainless Steel                                           CA6535                   SM/GM Chipbreaker                                                                                                                  P
                                                                                                                                                                                                                                                                              R
S Titanium Alloy                          M Austenitic Stainless Steel                                            PR1535                   SM/GM Chipbreaker                        75 LEAD                                                                                  T
                                          M Precipitation Hardened Stainless Steel

                                                                                                              For Chipbreaker Selection and Recommended Cutting Conditions  J10

New Grades for Difficult-to-cut Materials                                                                                                                        Newly Developed    90 LEAD
                                                                                                                                                                 Tougher Substrate
 • Stable cutting prevents insert fracturing
 • Good for high efficiency machining

                                                                                                                          Smooth TiN Layer                                          HIGH FEED
                                                                                                                  Smooth & less adhesion with
                  • For Ni-base heat resistant alloys and martensitic stainless steels                            improved stability                                                MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS
                  • High heat resistance and wear resistance with CVD coating
                  • Improved stability due to thin film coating technology                                              Tough -Al2O3 Layer
                                                                                                                  Prevents oxidation and wear of
CA6535                                                                                                            coating layer due to high
                                                                                                                  heat-resistance of aluminum oxide
                  • For titanium alloys and precipitation hardened stainless steel
                  • Stable milling operation and long tool life with Kyocera's                                            Special Interlayer
                                                                                                                  Prevents peeling of coating layer
                    MEGACOAT NANO coating technology
                  • Improved stability due to thin film coating technology                                              Ultra Fine TiCN Layer
                                                                                                                  High aspect ratio and micro columnar
                                                                                                                  TiCN coating layer improves abrasive
                                                                                                                  wear resistance

                                                                                                                                                MEGACOAT NANO
                                                                                                                                                Layer Structure

PR1535

Tool Life Comparison

 Ni-base Heat Resistant Alloy                                            Martensitic Stainless Steel

0.016                                     Competitor B                                                 0.016
0.014                                     (CVD)
                                                                                                       0.014
0.012                                                                                                  0.012              Competitor A
0.010                                                                                                  0.010              (CVD)

                                          Fracture                                                                                         Competitor B
                                                                                                                                           (CVD
Wear [in]
                                                                                            Wear [in]0.0080.008
0.006                 Competitor A        K YO CER A
                      (CVD)               CA6535 GM                                                    0.006                               K YO CER A
                                                                                                       0.004                               CA6535 SM
0.004
                                                                                                                                                                                    TECHNICAL
0.002                                                                                                  0.002

0.000             5 10 15 20                              25                                           0.000      5 10 15 20                                     25
        0                                                                                                      0
                         Cutting Time [min]                                                                              Cutting Time [min]

 Vc = 160 sfm, D.O.C. = 0.039”, fz = 0.006 ipt, WET                                 Vc = 980 sfm, D.O.C. = 0.079”, fz = 0.008 ipt, WET

                                                                                                                                                                                    INDEX

                  1st recommendation GM Chipbreaker                                                               1st recommendation SM Chipbreaker

                                                          kyocera@kyocera-tools.ru                                                                                                  J5
                                                             www.kyocera-tools.ru
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