Kyocera - Каталог фрезерование 2017 ENG
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M-SIX (MFWN)
How to Mount the Insert 4. Be careful not to tighten the screw with excessive torque. Recommended torque is
4.2N·m for M5 screw (SB-50140TR) and 3.5N·m for M4 screw (SB-40140TRN)
1. Be sure to remove dust and chips from the insert mounting pocket
2. After applying anti-seize compound on portion of taper and thread, attach the screw 5. After tightening the screw, make sure that there is no clearance between the insert seat
surface and the pocket floor of the holder or between the insert side surfaces and the
to the front end of the wrench. While lightly pressing the insert against the constraint constraint surface of the holder. If there is any clearance, remove the insert and mount it
surfaces, put the screw into the hole of the insert and tighten (See Fig. 1) again according to the above steps
3. When tightening the screw, make sure that the wrench is parallel to the screw.
Remember that the screw hole of the holder for Extra Fine pitch is angled to the pocket 6. To index the cutting edge of the insert, turn the insert counterclockwise. (See Fig. 4) The
floor (See Fig. 2 and Fig. 3) insert corner identification number is stamped on the top surface of the insert
Fig.1 Fig.2 Fig.3 Fig.4
How to Replace the Shim
1. Be sure to remove dust and chips from the insert mounting pocket 3. After tightening the screw, make sure that there is no clearance between the shim seat
surface and the pocket floor. If there is any clearance, remove the shim and mount it again
2. The shim must be mounted in the proper direction. While aligning the surface of the shim according to the above steps
with the mark on it to the corresponding constraint surface (see Fig. 1) and lightly pressing
the shim toward the constraint surface of the pocket wall (see Fig. 2), insert the screw into
the hole of the shim and tighten (See Fig. 3). When tightening screw, make sure that the
90 LEADE screw is vertical to the pocket floor (See Fig 3). Recommended torque is 6.0Nm
Shim Cutter Body Shim Screw
Identifying Contact Face Wrench
Mark
Fig.1 Fig.2 Fig.3
Recommended Cutting Conditions
Chipbreaker Recommended Insert Grade (Vc sfm)
Workpiece Feed Rate MEGACOAT NANO CVD Coated DLC Coated Carbide
Material fz (ipt) Carbide Carbide
PDL025 GW25
Carbon Steel 0.004~0.008~0.012 PR1535 PR1525 PR1510 CA6535 - -
Alloy Steel 0.004~0.008~0.012 390~590~820 - -
Mold Steel 0.004~0.006~0.010 330~520~720 390~590~820 - - - -
Austenitic Stainless Steel 0.004~0.006~0.010 260~460~590 - -
GM Martensitic Stainless Steel 0.004~0.006~0.010 330~520~660 330~520~720 - - - -
Precipitation Hardened Stainless Steel 0.004~0.006~0.010 490~660~820 - -
Gray Cast Iron 0.004~0.008~0.012 300~390~490 260~460~590 - - - -
Nodular Cast Iron 0.004~0.006~0.010 - -
Ni-base Heat Resistant Alloy 0.004~0.005~0.008 - 330~520~660 - - - -
Carbon Steel 0.002~0.005~0.008 - - -
Alloy Steel 0.002~0.005~0.008 70~100~160 - - 590~790~980 - -
Mold Steel 0.002~0.003~0.006 390~590~820 - -
Austenitic Stainless Steel 0.002~0.005~0.008 330~520~720 --- - -
SM Martensitic Stainless Steel 0.002~0.005~0.008 260~460~590 - -
(GL)1 Precipitation Hardened Stainless Steel 0.002~0.005~0.008 330~520~660 - 390~590~820 - - -
Gray Cast Iron 0.002~0.005~0.008 490~660~820 - -
Nodular Cast Iron 0.002~0.003~0.006 300~390~490 - 330~490~660 - - -
Ni-base Heat Resistant Alloy 0.002~0.004~0.006 - - -
Titanium Alloy 0.002~0.003~0.006 - - - 70~130~160 - -
Carbon Steel 0.008~0.012~0.016 70~100~160 - -
Alloy Steel 0.008~0.012~0.016 130~200~260 390~590~820 - - - -
Mold Steel 0.006~0.008~0.012 390~590~820 - -
Austenitic Stainless Steel 0.008~0.010~0.012 330~520~720 330~520~720 - - - -
GH2 Martensitic Stainless Steel 0.008~0.010~0.012 260~460~590 - -
Precipitation Hardened Stainless Steel 0.008~0.010~0.012 330~520~660 260~460~590 - - - -
Gray Cast Iron 0.008~0.012~0.016 490~660~820 - -
Nodular Cast Iron 0.006~0.008~0.012 300~390~490 330~520~660 - - - -
Ni-base Heat Resistant Alloy 0.006~0.008~0.010 - - -
AM Non-ferrous Material 0.004~0.008~0.012 - - - 590~790~980
70~100~160 660~1970~2950 660~1640~2620
- ---
- 390~590~820 -
- 330~490~660 -
- - 70~130~160
---
390~590~820 - -
330~520~720 - -
260~460~590 - -
330~520~660 - -
- - 590~790~980
---
- 390~590~820 -
- 330~490~660 -
- - 70~130~160
---
• Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions :1st Recommendation
• Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys : 2nd Recommendation
1 GL Chipbreaker is recommended for surface finish oriented milling
2 When using GH chipbreaker for fine pitch cutters, recommended feed is fz 0.012 ipt. GH chipbreaker is not recommended for extra-fine pitch cutter
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