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Kyocera - Каталог фрезерование 2017 ENG

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INSERT GRADES

 MEGACOAT NANO Grade Properties                                                                                                                                                                                                        GRADES                                                                                    A
                                                                                                                                                                                                                                                                                                                                  B
MEGACOAT Base Multi-Layer Structure                                 40 MEGACOAT NANO                                                                                                                                                                                                                                              C
                                                                                                                                                                                                                                                                                                                                  D
                                                    Hardness GPa  35                                                                                                                                                                                                                                                            E
                                                                                                                                                                                                                                                                                                                                  F
                                                                    30                        MEGACOAT                                                                                                                                  LINEUP / INSERTS 45 / 70 LEAD
                                                                    25 TiCN

                                                                    20 TiAIN
                                                                    15 TiN

                                                                    10 400        600 800 1000 1200                                                                                       1400

                                                                                          Oxidation Temperature (°C)

Carbide Substrate  20.0nm                                               Low Oxidation Resistance High

Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)

 Cutting Edge Quality (Sharp Edge Insert)                                                                                                                                                                                              75 LEAD
 PR1225 / PR1425
                                                                                  Competitor A                                                                                                    Competitor B

                                                                                  X300                                                                                                            X300                                  90 LEAD

X300                                         X1000                                              X1000                                                                                                      X1000

Superior edge-sharpening performance and smooth surface                           Delamination (coating peeling) and rough surface                                                                                                      HIGH FEED

MEGACOAT Series (PR1225/PR1425) - high edge sharpening performance and adhesion resistance.

 PR1215 Wear Resistance Comparison                                                            Flank Wear of Front Relief Face                                                                                                         MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS  G
                                                                                                                                                                                                                                                                                                                                  H
    (Off-Centered Grooving)                                                                                                                                                                                Cutting Conditions:                                                                                                    J
                                                                                                                                                                                                           Structural Steel                                                                                                       K
             0.016                                                                                                                                                                                         Vc=500sfm, ae=0.059",                                                                                                  O
                                                                                                                                                                                                           f=0.004ipr, Wet                                                                                                        P
Flank Wear of Front Relief Face (in)                                              Competitor A                                                                                                    65 min   7.795"  1.890"                                                                                                      R
                                                                                                                                                              Low  Cutting Speed  High                                                                                                                                          T
      0.012

                   Competitor A Competitor B

      0.008                                                                       Competitor B                                                                                                    86 min

                                                    PR1215

      0.004                                                                       PR1215                                                                                                          138 min

          0
              0 20 40 60 80 100 120 140
                                               Cutting Time (min)

 PR13-Series Advantages                                                                       Heat-Resistant Alloys (Ni-based)

      Superior wear and fracture resistance attained with uniform grain size and                                                                                                          PR1305
      MEGACOAT on superior thermal shock resistant carbide

New edge preparation technology (FET: Fine Edge Treatment) controls and                                                                                                                           PR1310
minimize R honing and realizes large tip rake angle, and thus prevents burrs
and notching. It provides good surface finishes.

 Special Carbide Substrate                   New Edge Preparation Technology                                                                                                                             PR1325

                                                                                                                                                                                          Low  Fracture Resistance (Toughness)  High  TECHNICAL
                                                                                                                                                                                          Continuous Light Interruption Interruption

                                                                                                                                                                                                                                        INDEX

Uniform grain size enables superior thermal  Edge control of FET technology
shock resistance and constant hardness       (FET: Fine Edge Treatment)

                                                                    kyocera@kyocera-tools.ru                                                                                                                                            A11
                                                                       www.kyocera-tools.ru
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