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Kyocera - Каталог фрезерование 2017 ENG

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MEWH

 Recommended Cutting Conditions

Chipbreaker                                                                            Feed Rate fz (ipt)                                                                   Recommended Insert Grade Vc (sfm)

             Workpiece                            Toolholder Part Number                                                                                                  MEGACOAT NANO                                                                CVD Coated Carbide                        GRADES                                                                                    A
              Material                                                                                                                                                         PR1525                                                                                                                                                                                                      B
                                                  Helical End Mill                                         Shell Mill                                                                                                                                        CA6535                                                                                                                        C
                                                                                                                                                                                                                                                                                                                                                                                           D
                                     MEWH1000W~MEWH2000W MEWH1500R~MEWH4000R                                                                                 PR1535                                                                  PR1510                         -                                                                                                                      E
                                                                                                                                                                                                                                                                    -                                                                                                                      F
                                                  MEWH025~MEWH050                         MEWH040R~MEWH100R                                                                                                                                                         -                                                                                                                      G
                                                                                                                                                                                                                                                                    -                                                                                                                      H
        Carbon Steel                                                                   0.002~0.004~0.008                                                                                                         -                                                                            LINEUP / INSERTS 45 / 70 LEAD                                                           J
                                                                                       0.002~0.004~0.006                                                     390~590~820                390~590~820                                                         590~790~980                                                                                                                    K
        Alloy Steel                                                                    0.002~0.003~0.005                                                                                                           -                                                -                            75 LEAD                                                                                  O
                                                                                       0.002~0.003~0.005                                                                                                                                                          -                                                                                                                      P
        Mold Steel                                                                     0.002~0.003~0.004                                                     330~520~720                330~520~720                -                                                -                            90 LEAD                                                                                  R
                                                                                       0.002~0.003~0.004                                                                                                                                                                                                                                                                                  T
        Austenitic Stainless Steel                                                     0.002~0.004~0.007                                                                                                         -                                         70~100~160                          HIGH FEED
                                                                                       0.002~0.003~0.005                                                     260~460~590                260~460~590                                                                 -
        Martensitic Stainless Steel                                                    0.002~0.003~0.004                                                                                                           -                                                -                            MULTI-FUNCTION SLOT MILLS RADIUS / BALL-NOSE OTHER APPLICATIONS TOOL HOLDING SPARE PARTS
GM Precipitation Hardened                                                              0.002~0.003~0.005                                                                                                                                                          -
                                                                                       0.002~0.004~0.007                                                     330~520~660                330~520~660                -                                                -
        Stainless Steel                                                                0.002~0.003~0.005                                                                                                                                                           -
        Gray Cast Iron                                                                 0.002~0.003~0.005                                                                                      -            390~590~820                                            
                                                                                       0.002~0.003~0.005                                                     490~660~820                                                                                   590~790~980
        Nodular Cast Iron                                                              0.002~0.003~0.004                                                                                      -            330~490~660                                             -
        Ni-base                                                                        0.002~0.003~0.004                                                                                                          -                                               
        Heat Resistant Alloy                                                           0.002~0.003~0.004                                                     300~390~490                       -                                                            70~100~160
        Titanium Alloys                                                                0.002~0.003~0.005                                                                                                    100~160~230                                             -
                                                                                       0.002~0.004~0.008                                                            -                          -                   -                                                -
        Carbon Steel                                                                   0.002~0.004~0.006                                                                                                                                                            -
                                                                                       0.002~0.003~0.005                                                            -                          -                   -                                                -
        Alloy Steel                                                                    0.002~0.003~0.005                                                                                                                                                            -
                                                                                       0.002~0.003~0.004                                                                                      -                   -                                               
        Mold Steel                                                                     0.002~0.003~0.004                                                     70~100~160                                                                                    590~790~980
                                                                                       0.002~0.004~0.008                                                                                390~590~820                -                                                -
        Austenitic Stainless Steel                                                     0.002~0.003~0.006                                                                                                                                                          -
SM                                                                                     0.002~0.003~0.004                                                     130~200~260                330~520~720                -                                                -
                                                                                       0.002~0.003~0.005                                                                                                                                                          
        Martensitic Stainless Steel                                                                                                                                                    260~460~590                -                                         70~100~160
        Precipitation Hardened                                                                                                                               390~590~820                                                                                           -
        Stainless Steel                                                                                                                                                                 330~520~660                -
        Ni-base                                                                                                                                                                               -                                                     :1st Recommendation
        Heat Resistant Alloy                                                                                                                                 330~520~720                                    100~160~230                              : 2nd Recommendation
        Titanium Alloys                                                                                                                                                                        -                   -
                                                                                                                                                                    
        Carbon Steel                                                                                                                                         260~460~590                       -                   -

        Alloy Steel                                                                                                                                                                           -                   -
                                                                                                                                                             330~520~660                       
        Mold Steel                                                                                                                                                                      390~590~820                -
                                                                                                                                                                                              
        Austenitic Stainless Steel                                                                                                                           490~660~820                330~520~720                -
                                                                                                                                                                                               
        Martensitic Stainless Steel                                                                                                                                                    260~460~590                -
GH Precipitation Hardened                                                                                                                                    300~390~490                                          
                                                                                                                                                                                        330~520~660         390~590~820
        Stainless Steel                                                                                                                                                                       -                   
        Gray Cast Iron                                                                                                                                       70~100~160                                     330~490~660
                                                                                                                                                                                               -                   -
        Nodular Cast Iron                                                                                                                                                                                         
        Ni-base                                                                                                                                             130~200~260                       -            100~160~230
        Heat Resistant Alloy
        Titanium Alloys                                                                                                                                                                       -
                                                                                                                                                             390~590~820
                                                                                                                                                                                               -
                                                                                                                                                                    
                                                                                                                                                             330~520~720                       -

                                                                                                                                                                    
                                                                                                                                                             260~460~590

                                                                                                                                                                    
                                                                                                                                                             330~520~660

                                                                                                                                                                    
                                                                                                                                                             490~660~820

                                                                                                                                                                    
                                                                                                                                                             300~390~490

                                                                                                                                                                    -

                                                                                                                                                                    -

                                                                                                                                                                    
                                                                                                                                                             70~100~160

                                                                                                                                                                    
                                                                                                                                                             130~200~260

 Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions
 Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys

 MEWH Cutting Performance

 LOMU1004 Type                                                                                                                                               LOMU1505 Type

Cutting      Part Number                       2 Flute                                 Part Number            3 Flute                                        Cutting      Part Number             2 Flute                            Part Number       3 Flute
  Dia.                                      D.O.C. x ae                                                    D.O.C. x ae                                         Dia.                            D.O.C. x ae                                  -       D.O.C. x ae

                                     D.O.C. (in)                                                                  -                                                                     D.O.C. (in)                                                        -

              MEWH1000               1.969                                             -                                                                                   MEWH1500     1.969
1.000" -W100-10-3-2T                1.575                                                                                                                   1.500" -W125-15-4-2T      1.575
25mm MEWH025                        1.181                                                                                                                                              1.181
                                     0.787
              -S25-10-3-2T           0.394                                                                                                                   40mm MEWH040              0.787
                                                                                                                                                                           S32-15-4-2T  0.394

                                          0 0.394 0.787 1.181 1.575 1.969                                                                                                               0 0.394 0.787 1.181 1.575 1.969
                                                                              ae (in)                                                                                                                                       ae (in)

                                     D.O.C. (in)                                                                                                                                        D.O.C. (in)                                                 D.O.C. (in)
                                     1.969                                                                                                                                                                                                          1.969
                                     1.575                                                                                                                                              1.969                                                       1.575
                                     1.181                                                                                                                                                                                                          1.181
              MEWH1250               0.787                                                                                                                                MEWH2000      1.575                                        MEWH2000       0.787
1.250" -W125-10-4-2T                0.394                                                                             - 2.000" -W150-15-4-2T 1.181                                                                                 -W150-15-4-3T  0.394
32mm MEWH032                                                                          -                                                                     50mm MEWH050              0.787                                        MEWH050
                                                                                                                                                                                                                                     -S42-15-4-3T
              -S32-10-4-2T                                                                                                                                               -S42-15-4-2T  0.394                                                                                                    TECHNICAL

                                          0 0.394 0.787 1.181 1.575 1.969                                                                                                               0 0.394 0.787 1.181 1.575 1.969                             0 0.394 0.787 1.181 1.575 1.969
                                                                              ae (in)                                                                                                                                       ae (in)                                                     ae (in)

              MEWH1500               D.O.C. (in)                                       MEWH1500            D.O.C. (in)                                       Vc = 400sfm                                                                                                                         INDEX
1.500" -W125-10-5-2T                1.969                                             -W150-10-5-3T       1.969                                             fz = 0.003~0.005ipt
40mm MEWH040                        1.575                                             MEWH040             1.575                                             GM Chipbreaker
                                     1.181                                             -S32-10-5-3T        1.181                                             Workpiece: 4137
              -S32-10-5-2T           0.787                                                                 0.787                                             Overhang Length: End mill overhang length is “L1“ of the dimension list
                                     0.394                                                                 0.394

                                          0 0.394 0.787 1.181 1.575 1.969                                       0 0.394 0.787 1.181 1.575 1.969
                                                                              ae (in)                                                               ae (in)

                                                                                                           kyocera@kyocera-tools.ru                                                                                                                                                              E31
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