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PCD TOOLS
Application Map About Insert Grades
Grades Applications Advantages GRADES A
B
Low Wear Resistance High KPD230 KPD001 • High speed machining of non-ferrous • Smallest micro-grain possible in PCD INSERTS C
KPD001 metals and brass • High edge strength with superior wear E
( )Average grain size F
under 1m • High speed machining of glass fiber resistance, fracture resistance, and G
KPD010 and plastics edge sharpening performance H
( )Average grain J
size 10m • Machining of carbide and ceramics L
M
• High speed machining of non-ferrous • Well balanced wear resistance and P
metals and brass flexural strength R
T
• High speed machining of glass fiber • General Purpose
and plastics
CBN & PCD
• Machining of carbide and ceramics
KPD010 ( )KPD230 • High speed milling of aluminum alloy • High density PCD with mixture of both
Mixture of fine grain and non-ferrous metals such as brass rough and fine grains with excellent
with average grain size abrasive wear and chipping resistance
2-30m and rough • High speed milling of glass fiber and
plastics
Low Fracture Resistance (Toughness) High TURNING
Continuous Light Interruption Interruption
Turning Insert Identification System SE BORING
C C G W 04 01 01
Refer to B2 for "Turning Indexable Inserts Identification System" GROOVING
Insert Type Part Number Manufacture's Option Series Name Cutting Edge Length No. of Edges Regrinding
SE Small Edge Short (Small Edge)
CCGW040101SE NE New Value Edge 1 Not CUT-OFF
Recommended
No Indication -
Positive CCGW040101NE Long (85% length compared to 1
no indication's cutting edge) 1
Possible
CCGW040101 THREADING SOLID END MILLS
Note) 1. No edge preparation symbols for PCD inserts. Most of the PCD inserts' edge preparations are sharp edge.
2. Refer to Page B6 for insert color.
• About Regrinding
1) Regrinding is possible with the inserts with "NE" and no symbol in manufacturer's option 2. Regrinding can not be available on the edge condition.
2) Regrinding is not recommended for inserts with "SE" in manufacturer's option 2.
Recommended Cutting Conditions (Turning)
Insert Grades Cutting Conditions MILLING
D.O.C. (in)
Workpiece KPD001 Cutting Speed (sfm) Feed Rate (ipr) Remarks
Material KPD010 Positive Inserts
SPARE PARTS
Aluminum Alloys 975 - 4925 ~ 0.039 0.001 ~ 0.020
Zinc Alloys 975 - 3275 ~ 0.039
Copper, Brass, Bronze 1300 - 3925 ~ 0.039 0.001 ~ 0.020 Both Dry and Wet TECHNICAL
25 - 100 ~ 0.012 0.001 ~ 0.020 Cutting Available
Magnesium Alloys 325 - 650 ~ 0.039
325 - 1975 ~ 0.039 0.001 ~ 0.004
Carbide 1300 - 2625 ~ 0.039
0.002 ~ 0.008 Wet INDEX
Titanium Alloys
Glass Fiber Reinforced Plastics 0.002 ~ 0.020 Dry
Carbon Fiber 0.002 ~ 0.020
Silica Filling Plastic
Particle Board
: 1st Recommendation : 2nd Recommendation
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