Kyocera - Инструмент для обработки мелких деталей 2016 ENG
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CBN TOOLS
Application MapsLow Cutting Speed High Hybrid Grain Structure (KBN05M) GRADES A
B
Hardened Materials Mixed structure of micro grain CBN and coarse grain CBN C
CBN possesses high hardness, toughness, and thermal resistance characteristics E
KBN05M F
CBN Structure
INSERTS
KBN25M
KBN10M KBN30M
KBN35M
Finishing Medium Roughing Coarse Grain CBN & PCD
CBN
Continuous Ligruhpt tIinotner- Interruption Herauvpytiionnter- Micro Grain Heat diffusion is promoted with
CBN coarse grain CBN
High thermal conductivity
KBN05M KBN25M: High stability for general cutting TURNING
1st recommended grade for a wide range of KBN30M: High stability during interrupted cutting
applications from continuous (high speed finishing) to
interrupted cutting. KBN35M: Honeycomb structure CBN Superior fracture BORING
Powdered Steel resistance in heavy interrupted cutting
Cast Iron
Low Cutting Speed High KBN70M Low Cutting Speed High GROOVING
KBN60M G
H
KBN65M CUT-OFF J
KBN65B L
M
Finishing Medium Roughing Finishing Medium Roughing THREADING SOLID END MILLS
Continuous Light Interruption Interruption Continuous Light Interruption Interruption
PVD Layer Coating Properties Advantages of MEGACOAT
• Long tool life and stable cutting Improved MILLING
due to superior heat-resistance and Stability
hardness
Extended
• Imrpoved crater wear resistance Tool Life
• High thermal stability and surface High Speed
smoothness provide excellent Cutting
surface finish
R ecommeded Cutting Conditions PSPARE PARTS
R
Workpiece Hardness Applications Recommended Vc (sfm) Cutting Conditions f (ipr) T
Material Insert Grade 325~500~650 D.O.C. (in) 0.002~0.003~0.004
250~400~525 0.002~0.003~0.004 C3
General Finishing Continuous ~ Interruption KBN05M 200~325~500 0.002~0.012~0.020 0.002~0.003~0.004 TECHNICAL
KBN25M 230~300~360 0.002~0.012~0.020 0.002~0.004~0.008
Hardened Steel High Efficient Stable Cutting Light Interruption ~ Interruption KBN35M 200~260~390 0.002~0.008~0.016 0.002~0.004~0.006
Over 55HRC KBN900 175~500~650 0.020~0.039~0.079 0.002~0.004~0.008
PT600M 325~650~825 0.008~0.020~0.028 0.002~0.004~0.008
Interruption (Small ap) Interruption ~ Heavy Interruption KBN475 1640~2950~3940 0.002~0.008~0.012 0.002~0.004~0.008
KBN60M 1640~2300~2950 0.002~0.008~0.012 0.004~0.012~0.020
Heavy Machining Continuous ~ Interruption KBN900 175~500~650 0.004~0.020~0.039 0.002~0.004~0.008 INDEX
KBN900 325~650~825 0.020~0.059~0.118 0.002~0.004~0.008
Under 55HRC Finishing Continuous KBN570 0.002~0.008~0.012
KBN70M 0.002~0.008~0.012
Finishing Continuous ~ Light Interruption
Gray Cast Iron Under 250HB Finishing Continuous ~ Light Interruption
High Efficiency Finishing Continuous ~ Light Interruption
Heavy Machining Continuous ~ Interruption
Powdered Steel - Finishing Continuous ~ Light Interruption
(Iron based) - Finishing Continuous ~ Interruption
PT600M is a titanium carbide ceramic + MEGACOAT. (Al2O3 + TiC)
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