Kyocera - Инструмент для обработки мелких деталей 2016 ENG

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     MEC                                                                                                                                    CUTTING PERFORMANCE

      Features of MEC                                                                             Low cutting force                                                                             GRADES                     A
                                                                                                     
         Perfect 90° Shoulders
           

                                                                                                                                                                                                  INSERTS                    B

                                                                                                                                                                                                  CBN & PCD                  C

                                                                                                  Tool diameter 0.787" 1049                                                                      TURNING                    E
                                                                                                  Vc=328 sfm Shouldering apae=0.3540"0.3936"                                                                               F
                                                                 (Internal evaluation)            fz=0.008 ipt Dry (In house evaluation)                    (Internal evaluation)                                           G
                                                                                                                                                                                                                             H
      Cutting Performance of MEC End Mill                                                                                                  (JT chipbreaker Vc=400 SFM Workpiece :1049)           BORING                     J
                                                                                                                                                                                                                             L
      Overhang Length When Using BDMT 11mm-type Insert                                           Part Number        Shouldering                Slotting
     (Standard / Straight Shank)                                                                                    (Cutting width ae = D/2)  Ramping and Helical Milling

     Cutting  Part Number (mm / inch)            Overhang                                         MEC10-S10-11                                                                                    GROOVING
       Dia.                                    Length A (in)
                                               (Colors Refer to
                                               charts on right)

     8mm MEC10-S10-11                         0.670 -                                                                                                                                            CUT-OFF
                                               0.787 1.180
     12mm    MEC0500...                       1.180 1.790                                              MEC0500...
              MEC12-S16-11                     1.180 1.790                                           MEC12-S16-11
                                                                                                  MEC0625-S625-11T                                                                                THREADING SOLID END MILLS
     0.625in MEC0625-S625-11T                                                                      MEC16-S16-11T
     16mm MEC16-S16-11T

     0.750in MEC0750-S750-11T
     20mm MEC20-S20-11T

                                                                                                  MEC0750-S750-11T                                                                                MILLING                    M
                                                                                                    MEC20-S20-11T                                                                                                            P
                                                                                                                                                                                                                             R
      Case Studies                                                                                                                                                                               SPARE PARTS                T

              RC55 (Prehardened Tool Steel)                                                                         Structural Steel

     • Test Piece (54~56HRC)                                                                      • Plate                                                                                         TECHNICAL
     • Vc=175 sfm (n=800min-1)                                                                    • Vc=300 sfm (n=1400min-1)
     • apae=0.08"  0.55"                                                                        • ap=0.20"2 Passes                                                                             INDEX
     • fz=0.005 ipt (Vf=11.8 ipm)                                                                 • fz=0.005 ipt (Vf=19.7 ipm)
     • Dry                                                                                        • Dry
     • MEC20-S20-11T                                                                              • MEC20-S20-11T
     • 3 Teeth                                                                                    • 3 Teeth
     • BDMT11T308ER-JT                                                                            • BDMT11T308ER-JT

                                      (PR830)                                                                                      (PR830)

              MEC                              Metal Removal Volume=4.35 in3                             MEC                                    23 pcs/edge
                                                           (continuable)

EM5           Competitor A                     Metal Removal Volume=0.18 in3                      Competitor B                              10~11 pcs/edge
                                                             (Chipping)

     • Competitor A (25 : 2 Teeth) caused chipping after 10 minutes machining with the           • MEC doubled Competitor B's tool life under the same machining conditions.
     conditions of Vc=131 sfm, fz=0.003 ipt, apxae=0.08"0.12", and it was noisy.
     Also, higher feed rate was not possible because it would cause breakage.
     • MEC maintained a good edge condition even after 10 minutes and was still available for
     further machining.
                                                                               (User Evaluation)                                                                               (User Evaluation)

                                                                               kyocera@kyocera-tools.ru                                                                                           M5
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