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 3ZFKS, 3ZFKM                                                                              Workpiece Materials                                                                No. of Flutes: 3

                                                                                                                                                                             : 1st Recommendation

                                                                                                                                                                                                             GRADES                     A

                                                                                                                                                                                                             INSERTS                    B

                                                                                                                                                                                                Cfig.1       CBN & PCD

                                                                                                                                                                                                Efig.2       TURNING

 3ZFKS (Short)                                        3ZFKM Shouldering Slotting                                                                                                                         BORING                     F
                                                                                Plunge                     (Medium)                                                 Shouldering Slotting        Plunge                                  G
                                                                                milling                                                                                                         milling                                 H
                                                                                                                                                                                                                                        J
                                                                            (Unit : mm)                                                                                                     (Unit : mm)                                 L
                                                                                                                                                                                                                                        M
                         Outside               Length  Neck  Under   Shank  Overall  No. of                                                Outside             Length  Neck  Under   Shank  Overall  No. of                             P
                           Dia.                of cut  Dia.   Neck    Dia.  length   Flutes                                                                            Dia.   Neck    Dia.  length   Flutes
                                                             Length                                                                                                          Length
                    Stock
                                                                                                                                    Stock
Part Number                         Mill Dia.                                                Part Number                                   Dia. Mill Dia. of cut                                             GROOVING
                                    tolerance                                                                                                       tolerance
                              Dc                  D1 2 Ds L                     Z                                                     Dc                  D1 2 Ds L                        Z

3ZFKS060-090-06 fig.1        6.0      0          9.0  -     -       6      50       3       3ZFKM030-060-06 fig.2                        3.0         0       6.0     3.2   6.5     6      50       3
                                    -0.020                                                                                                          -0.015
                                       0
3ZFKS070-105-08 fig.2        7.0   -0.020     10.5    7.2   11.3    8      60       3       3ZFKM040-080-06 fig.2                        4.0         0       8.0     4.2   8.6     6      50       3
                                                                                                                                                    -0.015
                                    -0.005
3ZFKS080-120-08 fig.1  8.0         -0.025     12.0    -     -       8      60       3       3ZFKM050-100-06 fig.2                        5.0         0       10.0    5.2   10.8    6      50       3       CUT-OFF
                                                                                                                                                    -0.015
                                    -0.005                                                                                                             0
3ZFKS100-150-10 fig.1        10.0  -0.025     15.0    -     -       10 70           3       3ZFKM060-130-06 fig.1  6.0                            -0.020     13.0    -     -       6 50 3

3ZFKS120-180-12 fig.1        12.0  -0.010     18.0    -     -       12 75           3       3ZFKM070-160-08 fig.2                        7.0         0       16.0    7.2   17.3    8      60       3
                                    -0.030                                                                                                          -0.020

                                                                                             3ZFKM080-190-08 fig.1  8.0                            -0.005     19.0    -     -       8 60 3                  THREADING SOLID END MILLS
                                                                                                                                                    -0.025

                                                                                             3ZFKM100-220-10 fig.1                        10.0     -0.005     22.0    -     -       10 70 3
                                                                                                                                                    -0.025

                                                                                             3ZFKM120-260-12 fig.1                        12.0     -0.010     26.0    -     -       12 75 3
                                                                                                                                                    -0.030
 Case Studies

Slotting of Titanium Alloy

    Outside Dia.    10                                                                      · Better surface finish and longer                                                                              MILLING
Workpiece Material  Ti-6Al-4V                                                                 tool life with 3ZFK.
                    3ZFK:n=1700min-1                                                                                                                                                                         SPARE PARTS
Spindle Revolution  Competitor A: n=1300min-1                                                · Compared to competitor’s coated
                    Vf=18.1 ipm                                                               products, the 3ZFK has a 1.4
      Feed Rate                                                                               times longer tool life.

                                                                                            · 3ZFK prevents burr formation due
                                                                                              to sharp cutting edge.

Depth of Cut        apae=0.08"0.39"                                                        Cutting edge after 35 passes

                                                                                             Competitor A  3ZFK                                     Competitor A                     3ZFK                    TECHNICAL                  R
                                                                                                                                                                                                                                        T
                                                                                                                                                                                                             INDEX

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